DOE-STD-3006-95, Planning and Conduct of Operational Readiness Reviews (ORR)
Functional areas: Planning, Readiness Reviews
The purpose of this standard is to describe acceptable methods and approaches to meet the readiness review requirements of DOE 0 425.1. Superseded by DOE-STD-3006-2000.
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Section 1
TS
NOT MEASUREMENT
SENSITIVE
DOE-STD-3006-95
November 1995
SUPERSEDING
DOE-STD-3006-93
November 1993
DOE STANDARD
PLANNING AND CONDUCT OF
OPERATIONAL READINESS REVIEWS
(ORR)
U.S. Department of Energy AREA MISC
Washington, D.C. 20585
DISTRIBUTION STATEMENT A. Approved for public release; distribution is unlimited.
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DOE-STD-3006-95
i
PLANNING AND CONDUCT OF OPERATIONAL READINESS REVIEWS (ORR)
FOREWORD
1. DOE 0 425.1 establishes the requirement to conduct Operational Readiness Reviews
(ORRs) or Readiness Assessments (RAs) prior to restart of an existing nuclear facility or startup of a
new nuclear facility. It also establishes the responsibilities and authorities of the responsible contractor
and DOE elements in the process leading to a new start or restart.
2. DOE 0 425.1 states, "DOE-STD-3006-95 provides guidance on approaches and methods
approved as acceptable for implementing the requirements of this Order." This Standard describes a
consistent approach to the conduct of Operational Readiness Reviews and Readiness Assessments
(RAs) for new starts and restarts of DOE nuclear facilities, and provides guidance to implement the
ORRs and develop Operations Office procedures to manage RAs.
3. Following the Forward, there is a start/restart summary matrix chart outlining the
requirements of DOE 0 425.1 to conduct ORRs and RAs and who the startup authority should be.
ii
TABLE 1. START/RESTART REQUIREMENTS SUMMARY
DOE-STD-3006-95
Hazard Category Basis for New DOE MGT Extended* Facility Shut down Other
of facility being Shutdown Facility Directed, Shutdown Modifications caused by Routine
started Unplanned Requiring operations Shut-
Shutdown Modification in outside Safety downs
Safety Basis Basis
HAZARD Approval S-1 (A) Shutdown *6 Months SO Approval OPS Office
CATEGORY 1 Authority Official (C) SO Authority MGR (A)
(B)
Review ORR ORR ORR ORR ORR RA (D)
Type
HAZARD Approval S-1 (A) Shutdown *12 Months SO (A) Approval OPS Office
CATEGORY 2 Authority Official SO (A) Authority MGR (A)
(C) (B)
Review ORR ORR ORR ORR ORR RA (D)
Type
HAZARD Approval SO (A) Shutdown *(E) OPS Office Approval OPS Office
CATEGORY 3 Authority Official (C) OPS Office MGR (A) Authority MGR (A)
MGR (A) (B)
Review ORR ORR RA (D) RA (D) ORR RA (D)
Type
(A) or Designee by indicated DOE Official.
(B) Official Designated to approve safety basis which was violated.
(C) Secretarial Officer (SO) may designate other Approval Authority based on specific circumstances.
(D) RA as required by Operations Office procedures.
(E) Time as specified by Operations Office procedures.
DOE-STD-3006-95
iii
CONTENTS
PARAGRAPH PAGE
Section 2
TABLE 1. START/RESTART REQUIREMENTS SUMMARY. . . . . . . . . . . . . . . . . . . . . . . . . . . . ii
1.0 SCOPE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.1 Scope. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.2 Purpose. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.3 Organization of the standard. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2.0 APPLICABLE DOCUMENTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.1 Government Documents. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.1.1 DOE Orders. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.1.2 DOE Manuals and Handbooks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.2 Order of precedence. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3.0 DEFINITIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
4.0 GENERAL GUIDANCE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4.1 Purpose and Coverage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4.2 Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
4.2.1 Determination of ORR Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
4.2.2 Responsible Contractor's ORR Plan-of-Action. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4.2.3 DOE ORR Plan-of-Action. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4.2.4 ORR Implementation Plan (DOE and responsible contractor) . . . . . . . . . . . . . . . . . . . 18
4.2.5 Achieving Readiness. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
4.2.6 Responsible Contractor ORR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
4.2.7 DOE ORR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
4.3 Readiness Assessments. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
4.4 ORR Oversight. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
4.5 General Comments. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
4.6 Exemptions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Section 3
5.0 DETAILED GUIDANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
5.1 Roles and Requirements for Contractor Operational Readiness Review. . . . . . . . . . . . . 23
5.1.1 Summary of Contractor Operational Readiness Review (ORR) Process. . . . . . . . . . . 23
5.1.2 Responsible Contractor Startup Notification Report. . . . . . . . . . . . . . . . . . . . . . . . . . 24
5.1.3 Responsible Contractor Operational Readiness Review Plan-of-Action. . . . . . . . . . . 24
5.1.4 Responsible Contractor ORR Implementation Plan. . . . . . . . . . . . . . . . . . . . . . . . . . . 25
5.1.5 Contractor Operational Readiness Review Team. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
5.1.6 Responsible Contractor Oversight Organizations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
5.1.7 Contractor's Determining the Scope of the ORR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
5.1.8 ORR Evaluations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
5.1.9 ORR Final Report. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
5.1.10 Contractor Declaration of Readiness to Proceed. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
5.2 Roles and responsibilities for the DOE Field Activities including Area Offices
and Operations Offices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
5.2.1 DOE Prepares Implementing Procedures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
DOE-STD-3006-95
iv
5.2.2 DOE Response to Contractor's ORR Startup Notification Report. . . . . . . . . . . . . . . . 31
5.2.3 DOE Review and Approval of Contractor's ORR Plan-of-Action. . . . . . . . . . . . . . . . 31
5.2.4 DOE Prepares the ORR Plan-of-Action. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
5.2.5 DOE ORR Preparation Support. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
5.2.6 DOE Oversight of Contractor Activities. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
5.2.7 DOE ORR Support. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
5.2.8 DOE Review of Contractor's Readiness to Proceed Memorandum. . . . . . . . . . . . . . . 32
5.2.9 DOE Concurrence Process. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
5.2.10 DOE Prestart Findings Closure Process. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
5.2.11 DOE Informs the Contractor of Authorization to Start Operations. . . . . . . . . . . . . . 32
5.3 Roles and responsibilities for DOE Headquarters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
5.3.1 Headquarters DOE Management. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
5.3.2 Independent Oversight Organizations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
5.4 Organizing for and Conducting the Department of Energy ORR. . . . . . . . . . . . . . . . . . 37
5.4.1 Purpose. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Section 4
5.4.2 Formation of the Team. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
5.4.3 Responsibilities. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
5.4.4 Team Leader Responsibilities. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
5.4.5 Criteria and Review Approaches. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
5.4.6 Conduct of the DOE Operational Readiness Review. . . . . . . . . . . . . . . . . . . . . . . . . . 40
5.5 Documentation of the ORR Results. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
5.6 Deleted.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
5.7 ORR Follow-Up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
5.7.1 Post-ORR Presentations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
5.7.2 Corrective Action Plans. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
5.7.3 Action Tracking/Closure Methodology. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
5.7.4 Follow-up Reviews/Visits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
5.8 Lessons Learned. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
5.9 ORR Process Deliverables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
5.9.1 ORR Plan-of-action. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
5.9.2 ORR Implementation Plans. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
5.9.3 Operational Readiness Review Final Report. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
5.9.4 Readiness to Proceed Memorandum. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
5.10 Readiness Assessments. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
5.10.1 Principles of ORRs relevant to RAs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
5.10.2 Acceptable Procedural Exceptions to ORRs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
5.11 Exemptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
5.11.1 Expectations for Exempted Operations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
5.11.2 Process for Exemptions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
APPENDIX 1 Application of the Graded Approach
APPENDIX 2 Generic Samples for Developing the Implementation Plan
APPENDIX 3 Management Oversight and Risk Tree (MORT)
APPENDIX 4 Writing Guide
APPENDIX 5 Start/Restart Process Flow Charts
DOE-STD-3006-95
1
1.0 SCOPE
1.1 Scope. DOE 0 425.1 specifies the conditions and circumstances when an Operational
Readiness Review (ORR) or a Readiness Assessment (RA) is required as part of a new start or restart
Section 5
process. This standard provides guidance on the planning and conduct of the Operational Readiness
Reviews. This standard also provides guidance for requesting exemptions. The requirements for ORRs
and RAs apply both to responsible contractors and to DOE. This standard addresses the requirements
and suggests methods and approaches for both.
1.2 Purpose. The purpose of this standard is to describe acceptable methods and approaches to
meet the readiness review requirements of DOE 0 425.1. Specifically, this standard describes methods
and approaches to:
a. Determine the type of readiness review which is appropriate to the specific facility startup.
b. Develop the breadth and depth (scope) of the ORR or RA so as to be consistent with the history,
hazards, and complexity of the facility being started up.
c. Develop the procedures and conduct an ORR or RA for a startup of a specific activity.
d. Verify that the facility is physically ready to startup.
e. Verify that the managers and operators are prepared to manage and operate the facility in the phase in
which it is about to startup.
f. Verify that the necessary infrastructure (procedures, staffing, compliance with DOE Orders, rules,
and other requirements, etc.) is in place.
g. Prepare requests for exemptions from the requirements of the DOE 0 425.1
The requirements in DOE 0 425.1 are only applicable to startup or restart of nuclear facilities with
hazard categories 1, 2, or 3. This standard provides acceptable methods and approaches for meeting the
specific requirements of that order. These may may also be useful guidance to line managers when
DOE-STD-3006-95
2
specifying methods and approaches for startup or restart of radiological facilities or non-nuclear
facilities. DOE line managers are encouraged to consider the procedures in this standard when
developing requirements and procedures for startup or restart of radiological or non-nuclear facilities.
1.3 Organization of the standard. The standard is organized to be useful to both the managers who
need a summary and an overview of the Operational Readiness Review (ORR) and Readiness
Assessment (RA) processes, methods, decisions, and products as well as the individuals who are
responsible for the planning and conduct of the ORR or RA.
1.3.1 Scope. The section discusses the relationship of the Standard with the DOE 0 425.1 which
specifies the requirements for ORRs and RAs.
1.3.2 Applicable documents. The section lists several references which are directly applicable to the
methods and processes described in the standard.
1.3.3 Definitions. The section provides the meaning of the terms and statements used in the
standard. The description or discussion of the terms may be expanded to be specific to the intended
meaning in the standard. The usage in the standard is consistent with the usage in other DOE
documents.
1.3.4 General Guidance. The section provides a sequential summary of the actions, responsibilities,
decisions, and documents associated with the ORR and RA process. The section is organized in the
sequence of the ORR process starting with the decision of the type of readiness review required,
development of the readiness review plans, achieving readiness, and conduct and reporting of the
readiness reviews. The section also contains general information which will be helpful in gaining an
understanding of the principles and the expectations of the ORR or RA processes.
Section 6
1.3.5 Detailed Guidance. The section provides the detailed processes and methods to plan and
conduct an ORR or an RA. The section is arranged by organizational responsibilities followed by a
sub-section which provide detailed descriptions of each document required as a part of the ORR or RA
process. Finally, sub-section 5.10 provides specific information about the RA requirements and
DOE-STD-3006-95
3
expectations while sub-section 5.11 describes the requirements and expectations for alternative
procedures which require an exemption from the requirements of DOE 0 425.1.
1.3.6 Appendices. The appendices contain detailed information which will be useful to the
individual team members or managers to assist in the preparation of individual documents required
during the ORR or RA process:
o Appendix 1 contains a discussion of utilization of the graded approach to assist in defining the scope
of the readiness review.
o Appendix 2 contains a listing of the Core Requirements and the Core Objectives which form the
basis for the breadth of the Plan of Action. Appendix 2 also contains a listing of programs, systems,
and services which should be considered when defining the depth of the core requirements or core
objectives to define the scope of the ORR or RA.
o Appendix 3 contains examples of Management Oversight and Risk Trees (MORT) which may be
useful to the individuals responsible for development of the Plan of Action.
o Appendix 4 is a writers guide containing information and examples of required or recommended
forms and document content. It is intended to assist team members in development of required
documents and in documenting their activities and findings.
o Appendix 5 is a process flow diagram to show the sequence and responsibilities which are required
at each point in the process. The process flow charts also indicate the section of the standard which
describes the each step on the diagram.
2.0 APPLICABLE DOCUMENTS
2.1 Government Documents
2.1.1 DOE Orders
a. DOE 425.1
b. DOE 251.1
c. DOE 1324.5B
DOE-STD-3006-95
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2.1.2 DOE Manuals and Handbooks
a. DOE M 251.1-1
b. DOE Handbook, DOE-HDBK-3012-94, "Team Leader's Guide."
2.2 Order of precedence. In the event of conflict between the text of the document and a DOE
Order or Rule, the DOE Order or Rule takes precedence. This document does not supersede
applicable laws and regulations unless a specified exemption has been approved by the appropriate
authority.
DOE-STD-3006-95
5
3.0 DEFINITIONS This section provides the meaning intended for the terms and statements used
in DOE 0 425.1 and this standard. The description or discussion concerning the terms may be
expanded or more specific than definitions found in other DOE documents. However, use of the terms
and statements in this standard will remain consistent with definitions provided in other DOE
documents.
3.1 Breadth. The set of core requirements evaluated by the ORR team during conduct of the
ORR.
3.2 Conclusion. A discussion of the final judgement of readiness and adequacy for a review area,
which considers the positive (strengths) and negative (findings) elements.
3.3 Core Requirement: A fundamental area or topic of review evaluated during an ORR to
assess whether a facility can be operated safely. The core requirements are subdivided into core
objectives to facilitate definition of the breadth of readiness reviews and to facilitate development of
Section 7
review criteria. Core Requirements (CR) are prescribed in DOE 0 425.1. Core Requirements and
Core Objectives (CO) are included in Appendix 2 of this standard.
3.4 Corrective Action Plan. A defined and documented strategy for the correction of findings,
which defines the deficiency, describes the actions that will be taken, assigns responsibility for the
actions, discusses how the actions will address and correct the finding, and indicates the dates by
which the actions will be complete.
3.5 Criteria. Rules and tests against which the quality of performance for a core requirement can
be measured. Fundamental criteria are based on DOE Orders, policies, and on other statutory
requirements. Additional criteria may be based on Nuclear Regulatory Commission (NRC)
regulations, Institute of Nuclear Power Operations (INPO) guides, professional codes and standards,
and best industry practices.
3.6 Declaration of Readiness to Operate. See Readiness to Proceed Memorandum.
DOE-STD-3006-95
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3.7 Depth. The depth of review relates to the level of analysis, documentation or action by
which a particular review objective is assessed. The depth to which different review objectives
assessed may vary within an individual readiness review. Depth could vary from a simple records
review to a detailed assessment including review of all records, all references, and all involved
individuals and physical spaces.
3.8 Directed Shutdown. An unscheduled termination of program operations or activities directed
by contractor management, local DOE officials, or by DOE Headquarters.
3.9 Evaluation/Evaluate. The process to determine the significance or worth of something by
careful appraisal or study.
3.10 Facility Shutdown. (1) The situation in which a reactor is taken subcritical either manually
or automatically to a safe shutdown condition, or (2) the condition in which a nonreactor nuclear
facility ceases program work. In a shutdown condition, a facility must still meet all applicable
technical safety requirements and environmental, safety, and health requirements.
3.11 Final Report. A document prepared by the ORR team at the completion of the ORR which
describes the results of the ORR. The Final Report contains the methodology used to conduct the
ORR, the conclusions drawn by the ORR team, the findings identified by the ORR team, and a
recommendation as to the readiness of the facility being reviewed to start program work. Section
5.9.3 provides additional details concerning the preparation and content of the ORR Final Report.
3.12 Finding. An identified deficiency. Findings may be classified by the ORR team as either
prestart or post-start, as defined below.
Prestart Finding - A finding that must be corrected before an activity can be started.
Post-start Finding - A finding that must be corrected, but may be corrected after the start of the
activity. Post-start findings are addressed by a corrective action plan which includes any
compensatory measures taken.
DOE-STD-3006-95
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3.13 Functional Areas. Discrete groups of related safety and support programs.
3.14 Graded Approach. The process by which the level of analysis, documentation, and actions
necessary to comply with a requirement are commensurate with: (1) the relative importance to safety,
safeguards, and security; (2) the magnitude of any hazard involved; (3) the life cycle stage of a
Section 8
facility; (4) the programmatic mission of a facility; (5) the particular characteristics of a facility;
and, (6) any other relevant factor.
3.15 Hazard. A source of danger (e.g., material, energy source, or operation) with the potential
to cause illness, injury, or death to personnel or damage to a facility or to the environment (without
regard for the likelihood or credibility of accident scenarios or consequence mitigation).
3.15.1 Hazard Categories. The consequences of unmitigated releases of radioactive and/or
hazardous material are evaluated as required by DOE 5480.23 [10 CFR 830.110] and classified by
the following hazard categories:
a. Category 1. The hazard analysis shows the potential for significant offsite consequences.
b. Category 2. The hazard analysis shows the potential for significant onsite consequences.
c. Category 3. The hazard analysis shows the potential for only significant localized consequences,
DOE 5480.23 [10 CFR 830.110].
DOE-STD-1027-92 and DOE-EM-STD-5502-94 contain additional information on methods and
criteria for determination of Hazard Categories.
3.15.2 Hazard Classes. Non-nuclear facilities will be categorized as high, moderate, or low
hazards based on the following:
a. High - hazards with a potential for onsite and offsite impacts to large numbers of persons or
for major impacts to the environment;
b. Moderate - hazards which present considerable potential onsite impacts to people or the
environment, but at most only minor offsite impacts, and;
c. Low - hazards which present minor onsite and negligible offsite impacts to people and the
environment. (DOE 5481.1B)
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8
3.16 Nonreactor Nuclear Facility. A facility in which activities or operations involve radioactive
and/or fissionable materials in such form and quantity that a nuclear hazard potentially exists to the
employees or the general public. Included are activities or operations that: (1) produce, process, or
store radioactive liquid or solid waste, fissionable materials, or tritium; (2) conduct separations
operations; (3) conduct irradiated materials inspection, fuel fabrication, decontamination, or recovery
operations; (4) conduct fuel enrichment operations; or, (5) perform environmental remediation or
waste management activities involving radioactive materials. Incidental use and generation of
radioactive materials in a facility operation (e.g., check and calibration sources, use of radioactive
sources in research and experimental and analytical laboratory activities, electron microscopes, and
X-ray machines) would not ordinarily require the facility to be included in this definition.
Accelerators and reactors and their operations are not included. The application of any rule to a
nonreactor nuclear facility shall be applied using a graded approach.
3.17 Nuclear Facility. Nuclear facility means reactor and nonreactor nuclear facilities.
3.18 Objective Evidence. Any documented statement of fact, other physical condition
information, or record (either quantitative or qualitative) pertaining to the quality of an item or
activity based on observations, measurements, or tests which can be independently verified.
3.19 Objectives and Sub-objectives. Aims or goals for the readiness of a facility to start and
continue to operate safely.
3.20 Operational Readiness Review. A disciplined, systematic, documented, performance-based
Section 9
examination of facilities, equipment, personnel, procedures, and management control systems to
ensure that a facility will be operated safely within its approved safety envelope as defined by the
facility safety basis. The Operational Readiness Review scope is defined based on the specifics of
the facility and/or the reason for the shutdown as related to a minimum set of core requirements. A
graded approach will be used in defining the depth of the Operational Readiness Review based on
these core requirements.
3.21 ORR Implementation Plan. The procedural document by which the ORR is conducted.
This document will implement the policy and actions approved in the ORR plan-of-action or
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approved startup plan. Sections 5.4 and 5.9.2 describe the contents, preparation, and use of the ORR
Implementation Plan.
3.22 ORR Plan-of-Action. The document prepared by line management which describes the
breadth of the ORR and the prerequisites which must be met to start the ORR. It is the document by
which line management defines what will be evaluated by the ORR. Both the Contractor and DOE
will prepare a Plan-of-action which are submitted to the restart authority for approval. When the
specified content, review chain, and approval level are included in another plan, such as a startup
plan, it can serve as the ORR Plan-of-action for the particular new start or restart.
3.23 Planned Shutdown. A facility shutdown required to perform scheduled activities (such as
programmatic or equipment adjustments, reactor refueling, maintenance, surveillance, tests,
inspections, and/or safety upgrades) or for programmatic reasons unrelated to the facility's ability to
operate, such as a funding shortfall, is a planned shutdown.
3.24 Process. A series of actions that achieves an end or result.
3.25 Program Manager. The Headquarters individual, or designee, appointed by and under the
direction of a Secretarial Officer, who is directly involved in the operation of a facility under his or
her cognizance and who holds signature authority to provide technical direction through Operations
Offices to DOE contractors for these facilities.
3.26 Program Work. Work in a reactor or nonreactor nuclear facility that is accomplished to
further the goals of the facility mission and/or the program for which the facility is operated.
Program work is not accomplished when a facility is shutdown. Program work does not include work
that would be required to maintain the facility in a safe shutdown condition, minimize radioactive
material storage, or accomplish modifications and correct deficiencies required before program work
can recommence.
3.27 Reactor. Unless modified by words such as containment, vessel, or core, reactor means the
entire nuclear reactor facility, including the housing, equipment, and associated areas devoted to the
operation and maintenance of one or more reactor cores. Any apparatus that is designed or used to
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sustain nuclear chain reactions in a controlled manner, including critical and pulsed assemblies, and
research, test, and power reactors, is defined as a reactor. All assemblies designed to perform
subcritical experiments that could potentially reach criticality are also to be considered reactors.
Critical assemblies are special nuclear devices designed and used to sustain nuclear reactions.
Critical assemblies may be subject to frequent core and lattice configuration change and may be used
Section 10
frequently as mockups of reactor configurations.
3.28 Readiness Assessment. A review that is conducted to determine a facility's readiness to
startup or restart when an Operational Readiness Review is not required or when contractor's
standard procedures for startup are not judged by contractor or DOE management to provide an
adequate verification of readiness.
3.29 Readiness To Proceed Memorandum (Declaration of Readiness to Operate). The formal
document submitted by the contractor which certifies the conclusion that the facility is prepared to
start or resume operations. The memorandum may include specific items requiring completion or
resolution prior to resumption of program work. The memorandum submittal is a prerequisite to
starting the DOE ORR. Upon completion of the DOE ORR and correction of identified deficiencies,
the memorandum is forwarded to the startup approval authority with recommendation that startup be
authorized.
3.30 Restart. The recommencement of program work. Restarts requiring an ORR can occur in
operating facilities if the process to be resumed meets the requirements for an Operational Readiness
Review. This can be true even if the same program work is on-going in some other portion of the
operating facility.
3.31 Review Approach. A description of what the technical experts (team members) will
examine and how the examination will be conducted to gather objective evidence that the criteria
have been met. The review approach consists of a sampling of documents, hardware, people, and
performance. These are alternatively termed Criteria and Review Approaches (CRAs) or Criteria
and Review Approach Documents (CRADs).
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3.32 Safety Analysis. A documented process to: (1) provide systematic identification of
hazards within a given DOE operation; (2) describe and analyze the adequacy of the measures
(systems, procedures, and administrative controls) taken to eliminate, control, or mitigate identified
hazards; and (3) analyze and evaluate potential accidents and their associated risks.
3.33 Safety Analysis Report (SAR). That report which documents the safety analysis for a
nuclear facility to ensure that the facility can be constructed, operated, maintained, shut down, and
decommissioned safely and in compliance with applicable laws and regulations.
3.34 Safety Basis. The combination of information relating to the control of hazards at a nuclear
facility (including design, engineering analyses, and administrative controls) upon which the
Department depends for its conclusion that activities at the facility can be conducted safely.
3.35 Scope. The overall magnitude of the ORR as defined by the breadth of core requirements
selected and depth of evaluation of these core requirements during conduct of the ORR.
3.36 Secretarial Officer. The senior manager within a DOE organization such as Defense
Programs (DP), Environmental Restoration and Waste Management (EM), or Office of Nuclear
Energy (NE) who may be an Assistant Secretary of Energy or an Office Director. The Secretarial
Officer will normally have a designation of "-1" (DP-1, EM-1, NE-1).
3.37 Senior Advisor. (Sometimes identified as Senior Safety Advisors or Senior Nuclear Safety
Experts). Senior individuals with significant experience in determination of operational readiness and
specific technical expertise who serve as technical assistants and advisors to the ORR team leader.
Section 11
3.38 Senior Operational Readiness Review Team Members. Members of the Operational
Readiness Review team which include as a minimum, the Operational Readiness Review Team leader,
senior nuclear safety experts, and other supervisory or advisory personnel who draft the Operational
Readiness Review Implementation Plan, oversee and review the activities of other team members or
materially assist the Operational Readiness Review team leader in developing the final Operational
Readiness Review report.
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3.39 Startup. The initial operation of a facility or process to perform program work.
3.40 Startup Notification Report. A periodic report by each responsible contractor to identify all
known future nuclear facility new starts and restarts. The report will identify the facility and based on
the criteria of DOE 0 425.1 specify whether an ORR or a Readiness Assessment is considered to be
required. For those startups or restarts where neither an ORR or a Readiness Assessment is
considered to be appropriate by the contractor line management, the method of verification of
readiness should be specified and justification provided. For facilities requiring an ORR, the startup
approval authority will be identified. The report is submitted to the Secretarial Officer via the
Operations Office management for approval. The report should receive periodic updates in
accordance with Operations Office procedures.
3.41 Startup or Restart Plan. The management plan developed by the responsible contractor and
approved by DOE which describes the process and activities necessary to conduct a new start or
restart of the facility. The plan is a programmatic management document which may include the
provision for an ORR or Readiness Assessment. The contents of the plan will frequently contain all
the information specified in the ORR plan-of-action. In those cases, if the appropriate endorsements
and approvals have been obtained, the ORR plan-of-action will be unnecessary.
3.42 Unplanned Shutdown. The termination of program work at a facility for any cause, such as
equipment malfunction, personal error, or on shift operator response to indications or a situation that
would have had unsafe consequences without shutdown.
3.43 Unreviewed Safety Questions. This is a determination made by examining the following
circumstances: (1) temporary or permanent changes in the facility as described in existing safety
analyses; (2) temporary or permanent changes in the procedures as derived from existing safety
analyses; and, (3) tests or experiments not described in existing safety analyses. On identification of
any of the above circumstances, an Unreviewed Safety Question exists if one or more of the following
conditions result: (1) the probability of occurrence or the consequences of an accident or malfunction
of equipment important to safety as previously evaluated in the facility safety analyses could be
increased; (2) the possibility for an accident or malfunction of a different type than any evaluated
DOE-STD-3006-95
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previously in the facility safety analyses could be created; and, (3) any margin of safety as defined in
the bases of the Technical Safety Requirements could be reduced.
3.44 Verification/verify. This is an activity that encompasses: (1) reviewing documented,
objective evidence for adequacy as measured against established requirements, industry standards, and
Section 12
best practices; and, (2) interviews of personnel and/or observation of exercises or drills to determine
knowledge of established policy or procedure.
DOE-STD-3006-95
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DOE-STD-3006-95
15
4.0 GENERAL GUIDANCE
4.1 Purpose and Coverage. It is the Department's policy that program work shall not be started or
resumed in nuclear facilities until the facility has been brought to a state of readiness to safely conduct
that program work and that the state of readiness to operate has been verified (DOE 0 425.1). In
some circumstances, the Order requires that an Operational Readiness Review (ORR) be conducted
by both DOE and the responsible contractor to provide the verification. Procedures and requirements
for the ORR are described in this technical standard. This standard also provides procedures and
guidance for conduct of alternative readiness reviews such as Readiness Assessments.
The Operational Readiness Review is an activity to verify that management has brought the facility to
a state of readiness to commence or resume program work. The management effort may include
management self-assessment activities in preparation for the ORRs. Once management concludes
that readiness has been achieved, this state of readiness is independently verified by the contractor
ORR and confirmed by the DOE ORR. Only then will the nuclear facility be authorized to resume
program work.
There are two types of ORR, a contractor ORR and a DOE ORR. The DOE ORR is different from a
properly executed contractor ORR. The DOE ORR should start with an assessment of the adequacy
and accuracy of the contractor ORR. Because the contractor ORR provides the substantial basis for
acceptance of readiness, the DOE ORR should include an assessment of the scope of the contractor
ORR, and it should include actual verification of a sampling of contractor ORR results (e.g.,
verification of the conduct of operations by walk-down of procedures, observation of normal and off-
normal operations or training evaluations, quizzing of personnel on training material, etc.). The DOE
ORR should place significant emphasis on the effectiveness of the contractor's preparations through
actual demonstrations of normal operations, abnormal events, emergency drills, etc. Additionally, the
DOE ORR should assess the readiness of the responsible DOE line organization(s) to safely manage
operations, and the effectiveness of coordination among organizations.
A foundation for readiness of the nuclear facility is an approved safety basis as defined in approved
facility safety documentation, approved environmental documentation, a satisfactory safe working
environment, and compliance with DOE Orders and requirements. The ORR team must verify that
DOE-STD-3006-95
16
the necessary approved requirements documentation is in place and that procedures, personnel, and
equipment and systems support the approved requirements. It is not the responsibility of the ORR
team to approve the foundation documentation--only verify that it is approved and that it has been
implemented. Critical to a determination of the facility's compliance with DOE Orders and
requirements is verification that a review of the facility's conformance to applicable DOE Orders and
requirements has been performed and non-conformance issues addressed.
The breadth of the ORR will include the minimum core requirements provided in DOE 0 425.1. The
Section 13
depth of the evaluation of core requirements will be determined according to the situations associated
with the shutdown and subsequent outage, magnitude of hazard, and level of complexity associated
with the proposed facility operating mode through use of the graded approach.
This standard also contains procedures and guidance for Readiness Assessments as well as conditions
and expectations for situations where exemption from Order requirements may be appropriate.
Sections 5.10 and 5.11 contain specific discussions on these alternative methods for verifying
readiness to commence program work.
4.2 Requirements. The following describes the sequence of events and decisions when an ORR is
required as part of the startup of new nuclear facilities or restart of an existing nuclear facility. The
criteria in DOE 0 425.1 define when an ORR is required as well as the approval authority for a new
start or restart activity.
4.2.1 Determination of ORR Requirements. Periodically (quarterly or as required by Operations
Office procedures) each responsible contractor should be required to identify all facility new start and
restart activities planned for the future and propose those which will require an ORR, both DOE and
responsible contractor. The responsible contractor will also propose the approval authority for each
new start and restart action. For those startups or restarts that contractor management considers do
not require an ORR, the method of readiness verification should be specified and justification for the
proposed course of action provided. The report from the responsible contractor is known as the
startup notification report.
DOE-STD-3006-95
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The DOE Operations Office will review the responsible contractor's proposal and recommend
approval or modification to Headquarters who will approve or, modify and approve, the contractor's
proposal. Once approved by Headquarters, the contractor's proposal will be provided to the
contractor for action and to appropriate internal and external oversight agencies for their information.
4.2.2 Responsible Contractor's ORR Plan-of-Action. Four to six months before the projected
date for the contractor's ORR, the contractor will prepare and submit for approval the ORR plan-of-
action. In the event the requirement for an ORR is identified less than four months before the
estimated start, the ORR plans-of-action must be expeditiously developed, reviewed, and approved so
that the ORR schedule is maintained. The plan-of-action will provide the proposed ORR breadth
(Sections 5.1.7 and 5.9.1 discuss methods for breadth definition), the prerequisites for starting the
ORR, ORR schedule including estimated start date and duration, the proposed ORR team leader, and
any other information required by DOE 0 425.1 and information unique to the proposed ORR. The
responsible contractor's submitted ORR plan-of-action will be reviewed by the Operations Office
manager or designee and approved or forwarded to the designated approval authority with a
recommendation for approval. A copy will be sent to the Office of Environment, Safety and Health
(EH) for review and comment as well. The designated approval authority will approve the
contractor's plan-of-action and return it for execution with copies to appropriate internal and external
oversight organizations.
4.2.3 DOE ORR Plan-of-Action. Following receipt of the responsible contractor's plan-of-action,
Section 14
the Operations Office management organization will prepare the DOE ORR plan-of-action. The DOE
ORR plan-of-action will include in the breadth all areas appropriate to the responsible contractor
plan-of-action plus a thorough review of the DOE management organization for capability to oversee
the facility operations to be started. The DOE ORR plan-of-action will include prerequisites, team
leader designation, breadth of the DOE ORR (Section 5.4 and Appendices 1 through 3 provide
additional details on determination of the breadth), estimated schedule and duration, and additional
information required by DOE 0 425.1. The DOE ORR plan-of-action will be formally transmitted via
management to the appropriate approval authority with a copy to EH for review and comment. Once
approved, the DOE ORR plan-of-action is provided to appropriate oversight organizations.
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4.2.4 ORR Implementation Plan (DOE and responsible contractor). The approved plan-of-action
will be provided to the designated ORR team leader. The team leader will identify the necessary team
membership to conduct the ORR. The team leader, with the assistance of the team, will develop the
Implementation Plan. The Implementation Plan is the plan for conduct of the ORR. It will include the
checklists, evaluation criteria, documentation methodology, qualification requirements for team
members, etc., as necessary, to efficiently execute and report the results of the ORR. Section 5.9.2
describes the Implementation Plan in more detail.
4.2.5 Achieving Readiness. The responsible contractor line management will take action to bring
the facility into a condition of readiness to start or resume operations. As a part of that activity,
management self-assessment activities may be appropriate. The responsible contractor effort to
achieve readiness may be conducted in accordance with a project management plan, startup plan, or
other project management document.
4.2.6 Responsible Contractor ORR. Once management has determined that readiness has been
achieved as described in the prerequisites specified in the approved responsible contractor ORR plan-
of-action, the contractor ORR is conducted and reported in accordance with the responsible contractor
ORR Implementation Plan. When prestart findings have been resolved as described in Section
5.9.4.1, the contractor will prepare and forward to the Operations Office the Readiness to Proceed
Memorandum described in Section 5.9.4.
4.2.7 DOE ORR. Following receipt of the responsible contractor's Readiness to Proceed
Memorandum, the Operations Office manager or designee will concur in the contractor's readiness,
verify DOE management readiness, and recommend to the approval authority that the DOE ORR be
conducted. At the direction of the approval authority, the DOE ORR is conducted and reported in
accordance with the DOE ORR Implementation Plan. The DOE ORR includes a detailed review of
the contractor's ORR plus other performance assessments in accordance with the approved scope.
Following completion of the DOE ORR and resolution of prestart findings, DOE management will
recommend to the approval authority that startup approval be granted.
4.3 Readiness Assessments. DOE 0 425.1 requires that a Readiness Assessment (RA) may be
required whenever an ORR is not required to verify readiness to resume program work. The Order
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Section 15
requires the RA be conducted in accordance with Operations Office and contractor procedures which
should also specify when an RA is required. The Order further states that guidance in this standard
provides accepted methods and approaches for use in preparation of the Operations Office and
responsible contractor's procedures. Section 5.10 discusses Readiness Assessments including
provisions which should be included in the local procedures. Many principles of the ORR process
apply to the RA. A well defined graded approach is important to ensure the effort is adequate to
verify readiness without being excessive in terms of time or resources. It is particularly important that
the individual circumstances concerning each restart be carefully considered when defining the number
and details of the RA or whether an RA is required at all.
4.4 ORR Oversight. Throughout the ORR process various Headquarters, Operations Office,
DOE organizations and external oversight organizations may become involved in the process. To
ensure that proper liaison occurs, documentation from each step in the process must be provided to the
appropriate internal and external oversight groups for information and comment. In most cases, the
documentation is provided after approval by the appropriate management official. It must be stressed,
however, that all information must be provided in a timely manner if all organizations are to be able to
execute their responsibility without delaying critical steps in the process. Frequent liaison must occur
between management at each level and oversight organizations at each level, both internal and
external, to ensure that all responsibilities and commitments are fulfilled. Transmittal of DOE
documents to agencies outside of DOE must follow established procedures.
4.5 General Comments.
a. The prerequisites for starting a specific ORR must be specified in the DOE and responsible
contractor plans-of-action as required by DOE 0 425.1. The specifics will vary with each ORR but
the basic principle is that the responsible contractor ORR shall not commence until management has
determined the facility is ready to operate. The DOE ORR shall not commence until the responsible
contractor has reported in writing its readiness to commence operations and until DOE management is
ready to oversee the operations. The specific prerequisites identified in the plans-of-action may refer
to phases of the startup process, conditions of the project management plan, specific consent or
Compliance Agreements or Implementation Plan status, etc., in order to quantify the method to meet
the basic principle of readiness.
DOE-STD-3006-95
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b. The responsible contractor and DOE shall conduct their respective ORRs only when the approved
prerequisites have been achieved. However, there may be circumstances or events, such as periodic
Emergency Preparedness drills or complex system testing, when the review team may monitor the
event rather than cause a similar event to occur during the period of the review. This early review is
appropriate. The activity must be documented in the report of the ORR. It is also appropriate for the
ORR teams to conduct pre-ORR activities necessary to gain a familiarization, understanding, and
qualification necessary to prepare the ORR Implementation Plan and conduct the ORR prior to
prerequisites being met.
c. ORRs shall be conducted by personnel qualified in the technical matters involved. The number of
Section 16
ORR team members will vary with the scope of the ORR and the size and complexity of the facility.
The senior members of an ORR shall not be from offices assigned direct line management
responsibility for the work being reviewed by the startup or restart authority: any exceptions require
approval of the startup or restart authority. All ORR team members must have demonstrated
assessment expertise in addition to technical expertise. No ORR team member shall review his or her
own work or that for which they are responsible.
d. As a minimum, the DOE and responsible contractor ORR reports shall be maintained in auditable
form. This should include the ORR finding closure records.
e. The contractor and DOE readiness review process must have a provision to record and retain
lessons learned for future use. Lessons learned should be documented in the ORR report.
f. The process flow diagram in Appendix 5 depicts the sequence of requirements to achieve startup
authorization. The diagram includes a reference to the Section(s) of the ORR standard that describe
the requirements of each step or element.
4.6 Exemptions. DOE O 425.1 specifies that the exemption provisions of DOE O 251.1 and
DOE M 251.1-1 are applicable. Obtaining an exemption to ORR requirements might be appropriate
in those situations when a short duration, one-time activity is to be conducted for which the
requirements for an ORR are not warranted. Examples of this situation include one-time, unique
operations to clean out systems or components incident to D&D or short duration actions necessary to
DOE-STD-3006-95
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support national commitments in unusual circumstances. The justification for exemption should be
prepared by the responsible contractor and reviewed or approved by the CSO on an individual case
basis in accordance with DOE M 251.1-1. The exemption request should define the process to verify
readiness to start the operations and to ensure that the operation will be conducted with the degree of
safety warranted by the hazards and risks of the process being conducted. The exemption request
should define compensatory measures such as continual supervisory or DOE presence during
operations to be taken to assure safety. The exemption request should identify the activities to be
taken to assure readiness of personnel, procedures, and structures, systems, and components to safely
conduct the operation. The exemption request should also specify the methods of review to verify
readiness has been achieved. The justification to conduct operations under these specified conditions
will be provided to EH for their independent review. When the exemption is to extend beyond the
time requirements of DOE 0 425.1, section 4.a (1), the exemption request to authorize an RA in lieu
of an ORR should provide justification for approval and describe the scope of the proposed Readiness
Assessment to be conducted.
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DOE-STD-3006-95
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5.0 DETAILED GUIDANCE
5.1 Roles and Requirements for Contractor Operational Readiness Review. Most responsible
contractors have developed procedures to manage the readiness process. This section is intended to
describe the recommended content and attributes of an ORR program and organization. It is
anticipated that most contractors will require only minimum modifications to their procedures to
achieve the intent of this standard and meet the requirements of DOE 0 425.1, Attachment 1,
Section 17
"Contractor Requirements Document."
5.1.1 Summary of Contractor Operational Readiness Review (ORR) Process.
The contractor ORR shall focus on the readiness of all hardware, personnel, procedures, and
compliance with the applicable requirements.
a. The purpose of the contractor's ORR is to verify that nuclear facilities being started up or
restarted:
o Are constructed in accordance with the approved design;
o Can be operated safely;
o Will be operated, maintained, and supported by trained and competent personnel;
o Are designed and will be operated in conformance with applicable DOE Orders and
regulatory requirements;
o Will be operated so that no undue risk to employees, the public, or the environment results;
and
o All of the above items are properly and adequately documented.
b. The foundation for readiness of the nuclear facility is an approved safety basis as defined in
approved facility safety documentation, approved environmental documentation, a satisfactory safe
working environment, and compliance with DOE Orders and requirements. The ORR must verify
that necessary approved requirements documentation is in place and that procedures, personnel,
equipment, and systems support the approved requirements. It is not the responsibility of the ORR
to approve the foundation documentation -- only to verify that it is complete, approved, and
implemented as required by core requirements of DOE 0 425.1. Critical to a determination of
compliance with DOE Orders and requirements is the Order Compliance effort which encompasses
DOE-STD-3006-95
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the facility being started including consent or Compliance Agreements, approved Implementation
Plans, and Standards/Requirements Identification Documents (S/RIDS).
c. The contractor's ORR should provide a structured and independent appraisal of the facility's
readiness to startup/restart. The ORR is a verification that line management responsible for the
facility has successfully achieved a state of readiness to commence facility operations. The ORR
should not be used as a management technique to achieve a state of readiness to commence facility
operations.
An effective ORR process will provide assurance that these objectives are accomplished and
documented. The verification of these objectives is accomplished by performance-based evaluations,
which include (but are not limited to) review of documentation, field observations, interviews,
observation of training evolutions, integrated system checkouts or cold run demonstrations,
walkdowns of procedures, etc.
5.1.2 Responsible Contractor Startup Notification Report. Periodically as specified by Operations
Office procedures (recommended to be quarterly), the responsible contractor should develop a startup
notification report or change to an existing report that identifies all known facility new starts and
restarts. The report will identify the facility, specify whether an ORR or a readiness assessment is
required to verify readiness to commence or resume operations, and for facilities requiring an ORR
recommend an approval authority. The remarks should describe the basis for the recommended actions
based on the requirements in DOE 0 425.1.
5.1.3 Responsible Contractor Operational Readiness Review Plan-of-Action. For new starts and
restarts requiring an ORR, the responsible contractor management should provide an ORR plan-of-
action that specifies the intent to conduct an ORR and briefly describe the proposed ORR process to
Section 18
the DOE. The plan-of-action should clearly delineate management responsibilities, authority, and
accountability for the ORR (as specified in the DOE 0 425.1) and include the following:
o Notice of the intent to conduct an ORR;
o Identification and description of the facility;
o Team leader;
o Prerequisite conditions;
DOE-STD-3006-95
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o Define the breadth of the review;
o Estimated start date(s) of the review; and,
o Estimated time needed to conduct the review.
Preparation, content, and approval of the ORR plan-of-action is described in Section 5.9.1. In the
event that the contractor has developed a new start or restart plan that contains the elements of the
plan-of-action including appropriate contractor reviews and approvals, a separate contractor plan-of-
action may not be required. The startup or restart approval authority must approve this plan.
5.1.4 Responsible Contractor ORR Implementation Plan. Consistent with the breadth defined in
the ORR plan-of-action and the specific facility involved, a structured review plan should be prepared
and implemented that identifies all of the necessary criteria and review approaches required for the
determination of readiness to safely startup and operate the specified facility. The Implementation Plan
will define the ORR depth to be consistent with the breadth and conditions of the restart. If a previous
ORR has been completed for the facility being reviewed, the ORR Implementation Plan and
subsequent review should stress the operations that have changed since the last review as well as the
effectiveness of corrective actions for any findings. The ORR Implementation Plan is described in
Section 5.9.2.
5.1.5 Contractor Operational Readiness Review Team. The overall responsibility of the ORR
team is to examine the aspects of the activity under review and assure themselves, management, and
the DOE that the equipment, procedures, and personnel associated with the activity are ready for
startup and safe operation. To ensure independence, the Operational Readiness Review teams shall
not include as senior members (including team leader) individuals who are from offices assigned
direct line management responsibility for the work being reviewed by the startup or restart authority:
any exceptions require approval of the startup or restart authority. Additionally, no ORR team
member shall review his or her own work or work for which they are directly responsible.
5.1.5.1 Contractor ORR Team Leader. This is a senior individual with the necessary
qualifications for managing and conducting the ORR. The basis of the qualifications should include:
o Technical familiarity with the activities and functional areas being reviewed;
o Previous performance-based review experience or training;
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o Demonstrated leadership and managerial skills; and
o Operational Readiness Review experience, or formal training.
The ORR team leader is responsible for overseeing the ORR process, including:
o Defining ORR team membership;
o Preparing and approving the ORR Implementation Plan;
o Planning, coordinating and conducting the ORR;
o Estimating the level of effort and schedule requirements;
o Establishing ORR objectives and milestones;
o Compiling or acquiring access to all necessary background information (e.g., description of
process equipment and control measures); and,
o Acting as the team interface with management.
Section 19
A key responsibility of the team leader is selection and qualification of the team members. Each team
member should have the following qualifications, as defined and verified by the team leader:
o Technical knowledge of the area assigned for evaluation. The knowledge should include
experience working in the technical area.
o Knowledge of performance-based assessment processes and methods. This knowledge may
be gained through experience as an auditor or inspector or it may be gained through training
and evaluated as acceptable by the team leader.
o Facility specific information which may be gained through a combination of required reading
and facility tours and presentations.
The team leader shall ensure that the ORR records contain sufficient information to certify the
qualification of team members. This information would normally be obtained through individual
resumes, required reading, and training records. Appendix 4 includes an example form for use to
consolidate the required information.
The extent of the team leader's responsibilities may require the individual to be formally released from
other duties. The ORR team leader should be responsible for keeping management informed of the
team's progress and findings.
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DOE Handbook, DOE-HDBK-3012-94, "Team Leader's Preparation Guide for Operational Readiness
Reviews (ORR)," has been developed to provide information useful to an ORR team leader in
preparation and conduct of an ORR or Readiness Assessment. The handbook contains discussion on
process for preparation and conduct of the review. It also contains a lessons learned section which is a
compilation of the lessons learned from the first several years of conducting ORRs. The handbook will
be a useful guide for both experienced team leaders as well as those with less experience.
5.1.5.2 ORR Team Members. The overall responsibility of the ORR team is to examine the
aspects of the activity under review and to assure themselves, management, and the DOE that the
equipment, procedures, and personnel associated with the activity are ready for startup and safe
operation.
The ORR team may consist of plant personnel or external experts (company or contractor) who have
been assembled at the request of the ORR team leader. The size and expertise of the ORR team will
depend upon a number of factors including the complexity of the activity being reviewed, schedule
requirements, and the scope of the review. The ORR review team shall include at least one member
with qualifications (as defined in section 5.1.5.1) to assess each core requirement identified in the ORR
plan-of-action.
Representatives from operations, environment and regulatory compliance, safety, engineering,
technical, and quality assurance organizations associated with the activity but not directly responsible
for it may be selected as team members. An individual's knowledge of the particular systems,
processes, safety documentation, or facility, as well as knowledge of the ORR process should be
considered.
Team members are required to conduct a broad range of tasks including (but not limited to):
o Assisting, as requested, the team leader and senior members in preparation of the
Implementation Plan;
o Preparing the Implementation Plan;
o Developing acceptance criteria/performance objectives and related lines of inquiry for each
review objective;
o Reviewing "as-built" drawings and other applicable procedures and documents;
Section 20
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o Compiling supporting documentation;
o Providing a determination that the activity complies with applicable environmental
requirements and federal and state laws and regulations;
o Executing ORR criteria/performance objectives as assigned in the ORR Implementation plan
or by the ORR team leadership;
o Verifying that all documentation of safety, quality, or environment issues are in place;
o Concurring with the determination of operational readiness and the conclusions presented in
the ORR report in the team members area of assessment;
o Submitting completed certification documentation for review and approval;
o Preparing supporting or special reports;
o Working with other ORR team personnel to ensure timely resolution of the checklist items;
and,
o Assisting, as requested, the team leader and senior members in preparation of the ORR
Report.
5.1.6 Responsible Contractor Oversight Organizations. The level of participation of the
responsible contractor's Oversight Organizations (e.g., Safety, Quality Assurance, Environment) in
the ORR process will depend on the individual contractor's organization and the scope of ORR being
performed. It is recommended that members from the contractor's Oversight Organizations
participate in the readiness review process as ORR team members. If other internal reviews are
essential to achieving readiness of the facility, the reviews should be completed as a prerequisite to the
contractor's ORR.
5.1.7 Contractor's Determining the Scope of the ORR. The scope (breadth and depth) of the
ORR should include the identification of the processes and systems, documentation, and management
controls (including procedures, personnel, and programmatic functions). The functional areas to be
assessed during the ORR should be identified. A graded approach can be used as part of the process
used to determine the depth to which each core requirement will be reviewed. Appendix 1 of this
standard contains a discussion of the graded approach.
A unique, first-of-a-kind, or complex activity should involve a review with a more extensive scope
than a routine restart of an existing activity. This scope will be affected by the facility's size,
DOE-STD-3006-95
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complexity and degree of independence from site support. Attention should be given to the interface
between new activities and existing functions.
The contractor ORR plan-of-action described in Section 5.9.1 will specify the breadth of the ORR.
The ORR Implementation Plan should specify the scope including the breadth and depth.
5.1.8 ORR Evaluations. The ORR team should conduct performance-based assessments that
include observing and documenting the responses of operating and support services personnel to
normal and off-normal events as demonstrated by drills, preoperational tests and exercises. In
addition, field assessments should be conducted to verify that field configurations match the
applicable supporting documentation. The ORR team should also conduct interviews with personnel,
including management, to evaluate their readiness to conduct operations. The ORR Implementation
Plan will guide the evaluations.
The ORR evaluations should place particular emphasis on structures, systems, and components that
are safety related (relevant to public and worker safety and health) or of particular importance to the
safety of the planned operation of the activity. The results of these evaluations shall be included in the
Section 21
ORR report.
DOE Operations Office or Area/Site Office personnel will be required to observe and evaluate the
responsible contractor ORR process. It is therefore important that the ORR process be open and
defined to permit the DOE Oversight. Team meetings should be informative both for the benefit of
the team as well as DOE oversight. Interviews and record reviews as well as evolutions and drills
should be scheduled in a manner to support openness. The ORR team leader should coordinate with
DOE Oversight personnel to facilitate their responsibility to observe and evaluate the contractor ORR.
Documentation of the methodology, criteria, and results of the responsible contractor ORR
assessment is important to the credibility of the review and the foundation for the follow-on DOE
ORR. The value of the review will in large part depend on the record of the ORR to be persuasive
that it was thorough in execution as well as adequate in scope (breadth and depth). Section 5.5 and
Appendix 4 of this standard provide additional information on recording the results of the ORR.
DOE-STD-3006-95
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5.1.9 ORR Final Report. An ORR Final Report shall be prepared. The Report should contain a
brief summary of the review activities, the conclusions reached, the basis for those conclusions, and
the findings identified. The ORR Final Report may also identify observations that would not impact
startup, restart or shutdown but, if corrected, could lead to excellence in operations. The ORR Final
Report shall make a conclusion as to whether startup or restart of the facility can proceed safely. In
addition, there shall be a statement in the ORR Final Report as to whether all identified non-
compliances or schedules for gaining compliance with applicable DOE Orders, directives, and
Standards/Requirements Identification Documents have been identified in writing; have been formally
approved; and, in the opinion of the Operational Readiness Review team maintain adequate protection
of the public health and safety, worker safety, or the environment.
The ORR Final Report should include a section describing the lessons learned during the ORR,
including a discussion of both the process and the technical issues identified. Section 5.8 of this
standard further discusses lessons learned.
The ORR Final Report should include a section that provides the ORR team members the opportunity
to discuss differing professional opinions, non-judgmental general comments, and observations. The
ORR Final Report is described in more detail in Section 5.9.3.
5.1.10 Contractor Declaration of Readiness to Proceed. Once the contractor ORR process has
been completed, the contractor should develop an action plan which provides the methodology and the
schedule for resolution of the findings from the ORR. Prior to forwarding the Readiness to Proceed
Memorandum to DOE, the prestart findings shall be resolved and the action plan, including schedule
of completion for the remaining findings, should be prepared. DOE will not begin the DOE ORR
until the contractor's Readiness to Proceed Memorandum has been received and accepted. Once the
DOE ORR process has been completed and all DOE findings and comments are satisfactorily
resolved, formal approval to start the facility will be granted in accordance with the requirements
approved in the ORR plan-of-action. The Readiness to Proceed Memorandum is described in more
detail in Section 5.9.4.
Section 22
5.2 Roles and responsibilities for the DOE Field Activities including Area Offices and Operations
Offices. The following items are a compilation of the responsibilities of the Operations and Area
DOE-STD-3006-95
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Offices in the execution of the new start and the restart readiness review process. Each action or
responsibility is described in more detail elsewhere in this standard or in DOE 0 425.1. The purpose
of this section is to collect the applicable requirements in one place. The unique circumstances of the
individual situation will determine the specific applicability of any individual requirement.
5.2.1 DOE Prepares Implementing Procedures. Prepare implementing procedures as necessary to
carry out the requirements of the readiness review process (both ORR and RA) in accordance with the
requirements of DOE 0 425.1 and the guidance of this standard. In those cases where the Operations
Office manager intends to delegate the decision authority for specific actions or individual
circumstances, that delegation should be specified in the implementing procedures to be provided by
formal letter or memorandum.
5.2.2 DOE Response to Contractor's ORR Startup Notification Report. DOE Operations Office
management should review and forward the report to the Secretarial Officer via Headquarters
management. The forwarding endorsement should recommend approval or changes to be included
prior to approval.
5.2.3 DOE Review and Approval of Contractor's ORR Plan-of-Action. Review and approve, or
review and forward for approval, the responsible contractor's ORR plan-of-action.
5.2.4 DOE Prepares the ORR Plan-of-Action. Prepare the ORR plan-of-action for each nuclear
facility new start and restart for which an ORR is required. The responsible contractor's ORR plan-
of-action or the approved restart plan (when utilized) should provide the starting point for the DOE
ORR plan-of-action.
5.2.5 DOE ORR Preparation Support. Support preparation of the DOE ORR in accordance with
the provisions of the ORR plan-of-action. If the ORR team leader is from the Operations or Area
Office, support the preparation and planning for the ORR including preparation of the DOE's ORR
Implementation Plan. Provide support for conduct of DOE ORRs.
5.2.6 DOE Oversight of Contractor Activities. Provide day-to-day oversight of the responsible
contractor's activities to achieve and verify readiness to conduct operations including review of the
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contractor ORR report and prestart finding closure plans and closure documentation. Through this
day-to-day oversight, the Operations Office management will be able to provide knowledgeable
recommendations concerning responsible contractor's actions and proposals.
5.2.7 DOE ORR Support. Support the DOE ORR evaluation of Operations Office and Area
Office programs and personnel as required by the approved DOE ORR plan-of-action and DOE ORR
Implementation Plan.
5.2.8 DOE Review of Contractor's Readiness to Proceed Memorandum. Review and take
appropriate action on the responsible contractor's Readiness to Proceed Memorandum. If the
Operations Office manager is the approval authority, he or she grants authority to conduct the DOE
ORR. For other new starts and restart, when satisfied of the readiness of the facility and the
readiness of the Operations Office management personnel and procedures to oversee contractor
activity, the Readiness to Proceed Memorandum is forwarded to Headquarters recommending the
Section 23
DOE ORR be started.
5.2.9 DOE Concurrence Process. When the DOE ORR is complete and all prestart findings are
closed, concur in the status of prestart findings and recommend to the appropriate decision official
that start of operations be authorized. In the cases when the Operations Office manager has been
designated as the approval authority, he or she will authorize restart and inform the Secretarial
Officer.
5.2.10 DOE Prestart Findings Closure Process. Evaluate the responsible contractor's prestart
finding closure process and verify closure of DOE ORR prestart findings as designated by the startup
or restart authority. To verify closure, support may be requested from the DOE ORR team leader or
members but remains a management responsibility.
5.2.11 DOE Informs the Contractor of Authorization to Start Operations. Inform the
responsible contractor when authorization to start operations has been granted by the approval
authority designated in the ORR plan-of-action.
DOE-STD-3006-95
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5.3 Roles and responsibilities for DOE Headquarters. This section is divided into two parts.
The first (5.3.1) describes the roles and responsibilities of DOE Headquarters Line Management
personnel. The second part (5.3.2) describes the roles and responsibilities of the DOE Headquarters
Independent Oversight personnel (Office of Environment, Safety, and Health). The second part also
describes the conflict resolution process by which comments developed by the independent oversight
organization (EH) are resolved. One key purpose for the structured conflict resolution process is to
insure that resumptions are not delayed due to unresolved differences of opinion between line
management and EH.
5.3.1 Headquarters DOE Management. The following items are a summary of the
responsibilities of the Secretarial Officer. The specific items are further defined in other sections of
this standard or in DOE 0 425.1. The summary provides a listing which responsible managers can
use to verify that all necessary steps and decisions have been considered.
5.3.1.1 Obtain Secretary of Energy Approval. The Secretarial Officer must gain S-1 approval in
the following situations for startup or restarts of nuclear facilities when S-1 is the approval authority.
5.3.1.2 Implementing Procedures. Prepare implementing procedures as necessary to carry out the
requirements of the readiness review process in accordance with the requirements of DOE 0 425.1 and
the principles of this standard. In those cases where the Secretarial Officer intends to delegate the
approval responsibility for specific actions or individual circumstances, the delegation should be
specified in the implementing procedures to be provided by formal letter or memorandum.
5.3.1.3 Approve Responsible Contractors Startup Notification Report. This report should be
received periodically from each responsible contractor with recommended actions by the Operations
Office manager. DOE Headquarters management should receive and approve it, or approve with
modifications. Copies of the approved report are returned to the responsible contractor via the
Operations Office with additional copies sent to all interested internal and external oversight
organizations.
5.3.1.4 Approve the ORR Plan-of-Action. Each new start or restart will require both a
contractor and DOE ORR plan-of-action. Since each new start or restart is unique, the plan-of-
DOE-STD-3006-95
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Section 24
action specifies the details of the new start or restart process based on the specific circumstances and
in accordance with DOE 0 425.1. The approval authority is designated in the Startup Notification
Report.
5.3.1.5 Distribute ORR Plan-of-Action. The approved ORR plans-of-action are the basis for
ORR activity in the restart or startup process. It must therefore be distributed to all interested
individuals and organizations.
5.3.1.6 DOE ORR Preparation Support. Support preparation of the DOE ORR in accordance
with the provisions of the ORR plan-of-action. If the ORR team leader is from Headquarters,
support the preparation and planning for the ORR including preparation of the DOE ORR
Implementation Plan. Provide support for conduct of the DOE ORR.
5.3.1.7 Authorize Start of DOE ORR. The designated approval authority will review the
responsible contractor's Readiness to Proceed Memorandum and contractor ORR report, including
the Operations Office endorsements and if acceptable, grant approval to commence the DOE ORR.
5.3.1.8 DOE ORR Support. Support the DOE ORR evaluation of Headquarter's programs and
personnel as required by the approved DOE ORR plan-of-action and DOE ORR Implementation Plan.
5.3.1.9 Grant Approval to Start or Restart Operations. The designated approval authority will
review the results of the responsible contractor's and DOE ORRs and when satisfied that all prestart
findings have been resolved, grant permission to start or resume operations.
5.3.1.10 Keep Responsible Parties and Organizations Informed. Throughout the process, it may
be necessary to provide copies of plans and reports or briefings to appropriate organizations. The
Secretarial Officer planning for each specific restart or startup must evaluate these needs and
requirements and ensure they are properly executed.
5.3.1.11 Management Self-Assessment. Conduct management self-assessment of the ORR
process as required by DOE 5700.6C
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5.3.2 Independent Oversight Organizations. DOE 0 425.1, Section 5.c specifically indicates
that DOE independent oversight of the Operational Readiness Review and Readiness Assessment
process is the responsibility of the Office of Environment, Safety and Health. To assure that the
startups and restarts of DOE nuclear facilities proceed in a timely fashion it is incumbent upon the
contractors, Operations Office Managers, and Secretarial Officers to assure that the Office of
Environment, Safety and Health is provided with appropriate documentation to review throughout
the process. It is also incumbent upon the Office of Environment, Safety and Health to provide
comments to these organizations in a timely fashion to assure that their concerns are addressed with
minimal impact on the startup and restart schedule.
The following procedures are provided to permit timely and decisive DOE independent oversight for
startups and restarts of DOE nuclear facilities:
(1) A DOE Dispute Resolution Team will be established prior to the preparation of the formal plan-
of-action. The Dispute Resolution Team will consist of three (3) DOE senior management members.
One member will be selected by the line organization; one member will be selected by the Office of
Environment, Safety and Health; and one member will be selected based on agreement between both
organizations. This Team will resolve any concerns raised by team members or the Office of
Section 25
Environment, Safety and Health related to the startup or restart of DOE nuclear facilities.
(2) At any point in the startup or restart process (particularly at the decision gates identified below),
environmental, safety, or health concerns identified to management or the ORR team but which are
not being adequately addressed, may be brought to the DOE Dispute Resolution team.
If resolution is not obtained from the DOE Dispute Resolution team or if the team member of the
Office of Environment, Safety and Health determines that the resolution is still unsatisfactory, then
the Secretarial Officer and the Assistant Secretary for Environment, Safety and Health will be briefed
and attempt to resolve the concern. If resolution at this level is not obtained, then the matter will be
referred to the Deputy or Under Secretary for resolution.
(3) The first decision gate in the startup or restart process shall be prior to the approval of the plans-
of-actions by the startup or restart approval authority. Having been provided the plans-of-action for
DOE-STD-3006-95
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review and comment, the Office of Environment, Safety and Health will review the plans-of-action
and provide their comments to management. Management will indicate to the Office of Environment,
Safety and Health how these comments are to be resolved and identify any comments which will not
be addressed. If the Office of Environment, Safety and Health determines that their comments are not
adequately resolved, they may enter the dispute resolution process identified in item (2) above.
(4) The second decision gate in the startup or restart process shall be after the preparation and
approval of the ORR Implementation Plan by the team leader. Having been provided the ORR
Implementation Plan for review and comment, the Office of Environment, Safety and Health will
review the Plan and provide their comments to the team leader. The team leader will indicate to the
Office of Environment, Safety and Health how these comments are to be resolved and identify any
comments which will not be addressed. If the Office of Environment, Safety and Health determines
that their comments are not adequately resolved, they may enter the dispute resolution process
identified in item (2) above.
(5) Any environmental, safety, or health concerns discovered by the Office of Environment, Safety
and Health during their oversight of the contractor's conduct of their Operational Readiness Review
will be brought to the immediate attention of the DOE management for resolution.
(6) The third decision gate shall be prior to the initiation of the DOE ORR but after the contractor
and DOE management, up to the approval authority, have documented in writing their readiness to
start operations. At this point any remaining environmental, safety, or health concerns that the Office
of Environment, Safety and Health has concerning startup or restart activities which have transpired
since the approval of the Implementation Plan will be provided to the DOE management for
resolution. The team leader will indicate to the Office of Environment, Safety and Health how these
concerns are to be resolved and identify any concerns which will not be addressed. If the Office of
Environment, Safety and Health determines that their concerns are not adequately resolved, they may
enter the dispute resolution process identified in item (2) above.
(7) Any environmental, safety, or health concerns discovered by the Office of Environment, Safety
Section 26
and Health during their oversight of DOE's ORR will be brought to the immediate attention of the
DOE ORR team leader for resolution.
DOE-STD-3006-95
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(8) The final decision gate is prior to the approval authority giving authorization for the facility to
startup or restart following the submittal of the final Operational Readiness Review Report by the
team leader containing the DOE ORR team recommendations. Having been provided the ORR final
report for review and comment, the Office of Environment, Safety and Health will review the final
report and provide their comments/concerns to the approval authority. These may include any
remaining environmental, safety, or health concerns that the Office of Environment, Safety and
Health has concerning startup or restart activities which have transpired since the previous decision
gate. The approval authority will indicate to the Office of Environment, Safety and Health how these
comments or concerns are to be resolved and identify any comments or concerns which will not be
addressed. If the Office of Environment, Safety and Health determines that their comments or
concerns are not adequately resolved, they may enter the dispute resolution process identified in item
(2) above.
(9) The Office of Environment, Safety and Health in its role as providing independent oversight to
the Department, may, at any time in the process, provide a dissenting opinion to the Secretary if any
significant safety concern is deemed to exist that is not being acted upon by management.
5.4 Organizing for and Conducting the Department of Energy ORR.
5.4.1 Purpose. To provide guidance on the actions to be taken to form a DOE ORR team,
develop the Implementation Plan, conduct and report the results of the review.
5.4.2 Formation of the Team. Each ORR will be conducted by a multi-disciplined team of
experts, including individuals knowledgeable in public and worker safety and health, and
environmental protection. Team members will be individually chosen by the ORR team leader to
ensure that collectively their backgrounds will include the important facets of operations to be
reviewed. The experts will also be chosen to ensure the ORR team covers all functional areas
required by the ORR breadth defined in the ORR plan-of-action. The number of members is
determined by the scope of the ORR and the size and complexity of the facility.
Each team member must have the following qualifications verified by the team leader:
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o Technical knowledge of the area assigned to evaluate. The knowledge should include
experience working in the technical area.
o Knowledge of evaluation processes and methods. This knowledge may be gained through
experience as an auditor or inspector or it may be gained through training evaluated as
acceptable to the team leader.
o Facility specific information which may be gained through a combination of required reading
and facility tours and presentations.
The team leader must ensure the ORR records contain the information to certify the qualification of
team members. This information would nominally be obtained through individual resumes, required
reading records, and training records. Appendix 4 includes an example form for use to consolidate
the required information.
5.4.3 Responsibilities.
a. As one element of the DOE ORR plan-of-action, the Secretarial Officer or Operations Office
Section 27
manager (or designee) will nominate a qualified team leader who should be a senior DOE employee
with adequate experience and knowledge to effectively lead the evaluation of the facility. The
appointment of the team leader will be approved as part of the DOE ORR plan-of-action.
b. The ORR team leader is designated in the approved DOE ORR plan-of-action. The team leader is
responsible for the independent management and execution of all aspects of the DOE ORR. Section
5.4.4 discusses specific requirements.
c. Senior Members/Advisors - The ORR senior members/advisors, when required, are responsible
for: providing assistance to the team leader in the exercise of his or her responsibilities; providing
guidance to the team members; identifying the issues to be addressed during the ORR; approving the
criteria and review approaches to be used by the team members; and assisting the ORR team leader
in writing the final report. Senior advisors are Senior members of the ORR team and therefore must
meet the requisite independence criterion for senior members. Requirements for and the number of
senior advisors should be included in the ORR plan-of-action. Not all ORRs require senior advisors.
DOE-STD-3006-95
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d. Operational Readiness Review Team Members - The team members are responsible for assessing
the adequacy of readiness by conducting reviews in selected areas important to the safe resumption
of operations. The team members will assist the team leader and senior members in defining the
depth of review in their assigned areas; documenting the criteria and review approach for their
assigned area, subject to approval by the senior advisors and the team leader; attending team
meetings to coordinate activities with other team members; documenting their own activities,
findings, and conclusions in a manner to be specified by the team leader and the senior advisors; and
concurring in ORR Final Report (any differing opinions will be attached to the report in writing).
5.4.4 Team Leader Responsibilities. Key team leader actions are summarized as follows:
a. Select ORR team members to conduct the ORR. The information in the ORR plan-of-action will
guide the team leader to define the areas requiring inclusion and the number of team members
needed. Team member qualifications must be evaluated and verified by the team leader.
b. Prepare the ORR Implementation Plan in accordance with the scope (breadth and depth) defined
in the ORR plan-of-action. Section 5.9.2 and Appendices 1 through 3 provide additional information
on the development of the Implementation Plan. ORR team members and senior members will assist
in development of the Implementation Plan.
c. Prepare for conduct of DOE ORR. DOE Handbook, DOE-HDBK-3012-94, "Team Leader's
Preparation Guide for Operational Readiness Reviews (ORR)," has been developed to provide
information useful to an ORR team leader in preparation and conduct of an ORR or Readiness
Assessment. The handbook contains discussion on process for preparation and conduct of the
review. It also contains a lessons learned section which is a compilation of the lessons learned from
the first several years of conducting ORRs. The handbook will be a useful guide for both
experienced team leaders as well as those with less experience.
d. Manage the ORR in accordance with the Implementation Plan and information in DOE 0 425.1
and this standard.
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Section 28
e. Manage the preparation and promulgation of the ORR Final Report. Section 5.9.3 discusses this
report.
f. Remain available to participate, as required, by management in the closure verification of the
ORR findings.
5.4.5 Criteria and Review Approaches. The reviews conducted by each ORR team will be
guided by Criteria and Review Approaches (CRAs) defined in the ORR Implementation Plan. The
CRAs should be grouped into functional areas. The selection of functional areas and the specific
groupings will be at the discretion of the ORR team leader. The selections should be based on the
scope of the ORR and the expertise of the team members.
Appendix 4 provides examples which can be used in developing the specific CRAs for the specific
ORR. The ORR plan-of-action breadth determination will have provided the required core
requirements. The ORR Implementation Plan will define the CRAs for the evaluation of the core
requirements.
5.4.6 Conduct of the DOE Operational Readiness Review. After receiving and accepting a
Readiness to Proceed Memorandum and when authorized by the approval authority, the onsite portion
of the ORR will begin. The ORR team will use the inspection criteria and review approaches defined
in the ORR Implementation Plan. The ORR team members will assess whether the criteria assigned
to them for review have been met. The senior members will actively participate in the reviews
performed by the team members and assist the team leader in providing oversight of the ORR.
Each DOE ORR will consist of systematic reviews of readiness activities as defined by the inspection
criteria and review approaches to assess whether operations could be conducted safely if allowed to
start or resume. In most cases, the systematic review should start with the record of the contractor
ORR. In addition, the ORR team will evaluate the operators' performance in conducting ongoing
activities, such as equipment operability checks and dry runs, and the simulated operations requested
by the team leader. In many cases, it will be appropriate to observe an exercise of the operational
personnel in unusual or upset conditions and the related abnormal or emergency responses.
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The foundation for readiness of the nuclear facility is an approved safety basis as defined in approved
facility safety documentation, approved environmental documentation, satisfactory safe working
environment, and compliance with DOE Orders and requirements. The ORR must verify that the
necessary approved requirements documentation is in place and that procedures, personnel, and
equipment and systems support the approved requirements. It is not a requirement that the ORR
process approve the foundation documentation--only that it verify it is complete, approved, and
implemented as required by core requirement 4 of DOE 0 425.1. Critical to a determination of the
compliance with DOE Orders and requirements is the Order Compliance program or process which
encompasses the facility being started, including consent and Compliance Agreements and approved
Implementation Plans.
The DOE ORR should include assessment of the technical and managerial qualifications of those in
the DOE field organization who have been assigned responsibilities for direction and guidance to the
contractor, including the Facility Representative. A similar review should be made of the
qualifications of contractor personnel responsible for facility operations.
Section 29
In most cases, a key element of the DOE ORR will be a detailed review of the methods and results of
the contractor's ORR. The results, including corrective actions, should be assessed for adequacy and
effectiveness. The DOE ORR should conduct additional selected detailed assessments to verify the
findings of the contractor ORR as well as review areas that the record of the contractor ORR indicates
had not received adequate review in either breadth or depth.
During the DOE ORR, the documentation of review findings and the assembly of objective evidence
of operational readiness will be the responsibility of individual team members in accordance with
specific direction given by the team leader and the senior members. Each team member's review
activity, as well as findings, should be documented on standard ORR Assessment and ORR
Deficiency Forms (see Forms 1 and 2 in Appendix 4).
During the course of the DOE ORR, it is important that a close dialogue between the facility
management and the ORR team leadership be maintained. As part of the dialogue, preliminary or
draft deficiency identifications may be provided to management to ensure a full understanding of all
issues, and to permit presentation of additional information. A daily meeting between facility
DOE-STD-3006-95
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management and ORR leadership is suggested during the onsite portion of the ORR. Such
identification of deficiencies to facility management is only to be done to ensure full understanding of
pertinent issues and information. Deficiencies resulting in findings found at any point in the ORR are
to be included in the ORR Final Report and formally addressed for resolution and closure regardless
of any interim actions which may be taken by line management to address such deficiencies.
At the end of the onsite portion of the DOE ORR, the team members will complete their evaluation of
the operational readiness of the facility and their findings will be submitted to the team leader and
senior members. The senior members will review the team members' findings and assist the team
leader in developing a recommendation regarding the readiness to safely start or resume program work
in the facility. A report will be prepared by the ORR team to document the results of the ORR and
provide justification for the team's conclusion as to whether startup or restart of the facility can
proceed safely. The report will also identify any open findings including those that must be resolved
prior to resumption of operations.
There shall be a statement in each ORR final report as to whether all identified non-conformances or
schedules for gaining compliance with applicable DOE Orders, directives, and
Standards/Requirements Identification Documents within the scope of the ORR have been justified in
writing, have been formally approved, and in the opinion of the ORR team maintain adequate
protection of the public health and safety, worker safety, or the environment. The conclusion will be
based on:
(a) Review of the program to document conformance with applicable DOE requirements, including a
process to address new requirements. This type of program may be a compliance review program,
safety basis development program, or any other appropriate program documenting conformance with
applicable requirements.
(b) Extensive use of references to DOE requirements in the ORR documentation.
Team members will be asked to concur in the DOE ORR Final Report. Any dissenting opinions will
Section 30
be documented and attached to the report. The ORR Final Report will be transmitted by the team
DOE-STD-3006-95
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leader to the approval authority as designated in the ORR plans-of-action. In most instances, the
ORR Final Report will be forwarded in support of the Readiness to Proceed Memorandum.
The team will also prepare a lessons learned report concerning the ORR and the ORR process. The
lessons learned may be part of the ORR Final Report but must be in a format to stand alone for use by
other ORR teams and team leaders. Through these lessons learned continuous improvement of the
ORR process will be achieved.
5.5 Documentation of the ORR Results (Both Responsible Contractor and DOE). The validity
of, and the ability to defend, the results of an ORR will depend in large part on the thoroughness with
which the process and the observations are documented. The record of the ORR must be clear as to
what was evaluated and the methodology used during the evaluation. The criteria in the
Implementation Plan are the "what." The record must clearly record the "how" that leads to the
conclusions reached concerning the particular criteria. The Implementation Plan will specify a
standardized method to record the assessment process for each criteria including what was inspected,
what records were reviewed, who was interviewed, and what procedures were observed. Form 1 (see
Appendix 4) is a sample Assessment Form which can be utilized to describe the steps in the criteria
evaluation process.
The Implementation Plan will also provide a standardized method to identify deficiencies to the
requirements identified within the criteria. Each deficiency, commonly called a "finding" must be
clearly described. The finding must describe what is deficient, the reference to which it is deficient,
and be written in a manner permitting correction. Prior to being published, each finding should be
identified as to whether or not, in the opinion of the ORR team leadership, it must be resolved as a
prerequisite to start of operations. It may also be appropriate to identify the level of management (i.e.
contractor, DOE Field, or DOE HQ) at which the finding should be closed. While the ORR team may
assist management in reviewing the action taken on a finding, responsibility for closure should reside
with line management . The Implementation Plan should describe the closure process and include the
form of the closure documentation. Form 2 (see Appendix 4) is a sample Deficiency Form which may
be specified to identify findings. Form 3 (see Appendix 4) may be specified as the required
documentation to describe corrective action and close the finding.
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The Final Report of the ORR should include as appendices or attachments the individual criteria,
assessment documentation as to how the criteria were evaluated, and findings documentation.
Conclusions, a summary of the findings, and the process used will be described in the body of the
ORR report. See Section 5.9.3 for additional detailed information for development of the ORR
Report.
The final report of the contractor's ORR should be an enclosure to the Readiness to Proceed
Memorandum from the contractor. That report will indicate the status of resolution of prestart
findings and a corrective action plan for post-start findings. The DOE ORR Final Report should be
part of the endorsement to the Readiness to Proceed Memorandum which indicates that the
Section 31
conclusions reached by the DOE ORR support the recommendation in the endorsement.
5.6 Deleted.
5.7 ORR Follow-Up. The completion of the ORR and the finalizing of the report are not the end
of the ORR process, nor the team's involvement in that process. Several actions will require the
participation of the team leader, as well as team members. The team leader should notify all team
members of future involvement concerning close-out briefings, interpretation (and possible
justification) of findings, review of corrective action plans for adequacy, and review of final closure
actions.
5.7.1 Post-ORR Presentations. The team leader must coordinate any follow-up meetings, which
include closeout meetings with the facility's management, debriefings of the team, and presentation of
the report to upper management (responsible contractor, and DOE). The team leader may be required
by the Secretarial Officer (or other appointing authority) to present the team report to upper DOE
management, and discuss the contractor corrective action plans. Presentations may be required to
internal or external interested groups as well. In addition, it may be appropriate for the team leader to
indicate a recommended organization to verify proper closure of individual prestart findings.
5.7.2 Corrective Action Plans. The contractor and DOE must prepare corrective action plans for
the correction of all findings assigned to each element. Except as noted, these requirements apply to
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both the Contractor and DOE ORR findings. The action plan should be discussed in the closeout
meeting and should contain the following elements:
a. The finding, as written in the report submitted by the ORR team, and whether the finding is a
prestart or post-start finding.
b. A detailed proposed action plan for addressing the deficiencies identified in that finding. The
proposed action plan should provide evaluation of any overall programmatic deficiencies or root
causes related to a specific finding which may lead to further similar occurrences and include actions
addressing such deficiencies or root causes. For prestart findings in the DOE ORR, DOE must
approve the contractor's proposed corrective action plan.
c. The proposed dates by which the action elements will be completed. If the corrective actions for a
finding are phased, then the dates for each phase should be detailed.
d. If it is a post-start finding, a description of the risks and mitigating actions, if any, to be taken
during the interim which will reduce the risks associated with the finding to an acceptable level before
final correction. Include justification that the activity can proceed with acceptable risk. DOE line
management shall verify that the corrective action plan has been entered into the appropriate quality
program issue management system.
5.7.3 Action Tracking/Closure Methodology. Monitoring and verification of satisfactory closure
of prestart findings from both the Contractor and DOE ORRs is a management responsibility. The
ORR team leader and team members may be required to assist in the verification or adequate resolution
of prestart findings. DOE 0 425.1 defines elements of the required process to close ORR prestart
findings. This is accomplished by development of a closure package that is reviewed and certified by
the facility management and further reviewed by DOE management for findings from the DOE ORR.
Section 32
These procedures should be documented either in a facility wide requirement or within the individual
ORR Implementation Plan. Closure packages should contain the following information:
a. The finding, written verbatim from the original report, and identifying the finding as a prestart or
post-start finding.
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b. The actions proposed in the action plan developed, submitted, and approved with the original
completion schedule.
c. A brief description of the actual corrective actions taken and reasons for concluding that closure
has been achieved and how referenced documents support closure. The referenced documents or
excerpted objective evidence from these documents illustrating the corrective actions, and the dates of
the actions should also be included, consistent with the auditability requirements of section d.
d. Signatures of appropriate facility management, as defined by the site procedures or within the ORR
Implementation Plan. A draft closure form is provided as Form 3, ORR Finding Resolution Form, in
Appendix 4.
e. DOE Verification (DOE ORR prestart findings as a minimum).
5.7.4 Follow-up Reviews/Visits. In some cases, the DOE or responsible contractor management
may require that closure packages include a post-review and verification of closure of the finding by
the team leader or team members appointed by the team leader. These reviews will be documented,
and such documentation maintained with the closure documentation. The evaluation of the adequacy
of the corrective actions should not be substituted for management responsibility to verify satisfactory
closure for prestart findings.
5.8 Lessons Learned. All ORR reports must contain a section concerning lessons learned and
should be used by both contractor and DOE to improve the ORR process. These lessons learned
provide information concerning problems encountered by the review team, adequacies or inadequacies
concerning the review, design and implementation, expertise, or any other relevant factors or
information that may be used by future review teams.
A mechanism to ensure that these lessons are transmitted to future review teams and incorporated into
the design and implementation of future reviews must be implemented. The Secretarial Officer
readiness review policy should provide direction as to who is responsible to track such lessons and
transmit them to those who will design and conduct future reviews. This person or organization
should provide lessons learned to both the DOE and contractor organizations, as applicable to those
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organizations. Many of the lessons learned have been included in the "Team Leader's Preparation
Guide for Operational Readiness Reviews (ORR)," DOE-HDBK-3012-94.
The ORR process may also identify lessons learned which are applicable to similar facilities. Lessons
learned in areas such as operations, procedures, design or documentation may be identified. The ORR
team should include these lessons learned in the report as well. Facility management or DOE
management is then responsible for promulgation of these lessons learned in accordance with
established procedures for lessons learned. The ORR Report may be issued prior to completion of the
writing of the lessons learned section in order that distributing the report might not be delayed.
However, each ORR report must ultimately contain a lessons learned section as required by
DOE 0 425.1.
Section 33
5.9 ORR Process Deliverables. The ORR process deliverables are the ORR plans-of-action, the
ORR Implementation Plans, the ORR report, and the Readiness to Proceed Memorandum.
5.9.1 ORR Plan-of-action.
5.9.1.1 General considerations. The responsible contractor and DOE each prepare an ORR plan-
of-action. The ORR Plan-of-action is the document, prepared by line management which describes
the breadth and the prerequisites of the ORR. The Plan-of-action is the document in which line
management describes what will be evaluated by the ORR, based on the extent of the activities
involved in the resumption or startup. Through the process of the ORR plan-of-action, the proper
authority within the Department of Energy concurs with or approves the planning for the ORR
process. The ORR process is then conducted in accordance with the approved elements of the plan-
of-action. Once approved, the ORR plans-of-action are distributed to responsible or interested groups
within and outside the DOE. Distribution outside of DOE should be in accordance with Department
procedures.
The ORR plans-of-action are forwarded via management to the designated approval authority for the
particular restart or new start. A copy of the proposed plan-of-action will be provided to EH for
review and comment in accordance with Section 5.3.2. The approval authority will approve the plans-
of-action for the contractor and DOE ORRs.
DOE-STD-3006-95
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The amount of detail in each ORR plan-of-action will vary with the complexity of the facility and the
situation. As a rule of thumb, the level of detail must be adequate to justify to a skeptical reviewer the
decisions being proposed. The detail must be adequate for preparers, reviewers, and the approver to
defend the decisions being made.
The DOE ORR plan-of-action is prepared by the Area Office, Operations Office, or Headquarters
facility management. The responsible contractor recommended ORR plan-of-action or approved
project startup plan will provide a starting point for the DOE ORR plan-of-action.
5.9.1.2 Elements of the ORR Plan-of-Action. Each ORR plan-of-action will contain the
following elements. Except where noted otherwise, the following elements apply to both the
contractor and DOE ORR plans-of-action. Where the information is identical, it is expected that the
DOE plan-of-action will be identical to the contractor document.
5.9.1.2.1 Name of the Facility Being Started. The name must be specific to what is to be
evaluated and started. For example, if a single process within a building is to be restarted, the facility
name would be the process name. On the other hand if the process encompasses several buildings and
an area, the name would be the encompassing process name.
5.9.1.2.1.1 Description of Facility. This includes buildings, systems, and processes included
within the startup authority. The description may be instrumental in defining the ORR scope. For
example, if most support functions and procedures are outside the boundary of the facility being
started up, the ORR scope would focus on interfaces with existing programs.
5.9.1.2.1.2 Identification of the Responsible Contractor. This is the contractor who will certify
readiness of the facility to operate. It is normally the contractor who submits the responsible
contractor ORR plan-of-action.
Section 34
5.9.1.2.2 Designation of Action as a New Start or Restart. This is the identification as to whether
the facility is being started for the first time or being restarted. It is reasonable that a new process
within an existing building would be a new startup. Resumption of a process after an extended period
of no operation would most reasonably be a restart.
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49
5.9.1.2.2.1 New Start Discussion. The following elements or details of the facility should be
included to support or create the basis for the recommended decisions:
o Hazard categorization for new facility and basis for the designation (criticality, explosive,
chemical, environmental, etc); and
o Acquisition costs for new facility or process.
5.9.1.2.2.2 Restart Discussion . If the action is a restart of an existing facility or process, the
following information should be provided to support the follow on decisions:
o Hazard categorization of the facility once restarted and basis for determination (criticality,
explosive, chemical, environmental, etc.). In the event that no formal hazard categorization has
been made, a discussion of the relative hazard is appropriate;
o Cause for shutdown;
o Duration of shutdown;
o Repairs accomplished during shutdown period;
o Modifications accomplished during shutdown period and affect of the approved safety basis;
and,
o Any anticipated process changes following restart.
5.9.1.2.3 Proposed Breadth for the ORR. This is a key section in both responsible contractor and
DOE plans-of-action. The breadth will be the top tier core requirements. The breadth should be
derived starting with the minimum core requirements listed in DOE 0 425.1. The discussion should
support the decision to eliminate any core requirements based on recent, independent appraisals in the
excluded areas. The DOE ORR plan-of-action breadth will consider the contractor ORR as well as
DOE management and oversight programs.
When developing the breadth of the ORR or a Readiness Assessment, it may be useful to consider a
breakdown of the core requirements defined in DOE 0 425.1. Such a breakdown has been provided in
Appendix 2. Experience with ORRs and RAs has shown that subdividing the core requirements into
core objectives facilitated definition of the review breadth as well as the development of Criteria and
Review Approaches. The Core Objectives retain all the elements of the core requirements. The core
DOE-STD-3006-95
50
requirement (CR) from which each core objective is derived is indicated in parens following the
statement of the core objective (CO).
5.9.1.2.4 ORR Prerequisites. Defining the prerequisite conditions to be met by the facility
management prior to the start of the ORR (appropriate for both the responsible contractor ORR as
well as the DOE ORR) is an important element of a successful ORR. The process by which the
contractor separates gaining readiness through management actions, and verifying readiness through
the ORR process should be reflected in the prerequisite requirements. The contractor ORR plan-of-
action prerequisites must address each core requirement of DOE 0 425.1. The DOE ORR plan-of-
action prerequisites should include readiness of DOE management and Operations Office programs
and assigned personnel to monitor facility operations. Adequate detail should be included to permit
an understanding of exactly which programs and personnel are considered essential to adequate
Section 35
oversight of the facility or process for start or restart. The prerequisite section of both the contractor
and DOE ORR plans-of-action should refer to specific items such as a project management plan, a
readiness self-assessment plan, a compliance assessment program, safety documentation such as
SAR, TSR, etc. or environmental assessments or impact studies. The prerequisites should be
described in terms of specific measurable items.
5.9.1.2.5 Estimated ORR Start Date and Duration. The date is for planning purposes only and
should be the best estimate. Identification of a date is not to infer that the ORR start will be schedule
driven rather than readiness driven. The DOE ORR estimated start dates, as well as the contractor
ORR schedule, should be provided for information in the Contractor ORR plan-of-action to assist
DOE management in planning for the DOE ORR.
5.9.1.2.6 Proposed ORR Team Leader. The individual must have the necessary independence
with the required experience and technical background consistent with the complexity of the facility
and the specific ORR. The individual must meet the criteria discussed in Section 5.1 for the
responsible contractor ORR and Section 5.4 for the DOE ORR.
5.9.1.2.7 Requirement for Senior Advisors. Senior advisors are only required for DOE ORRs. In
many instances senior advisors may not be required, particularly if the team leader has significant
ORR experience. On other occasions, a single senior advisor to assist the team leader may be
DOE-STD-3006-95
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appropriate or for particularly complex or controversial ORRs of high hazard facilities, as many as
three senior advisors may be advisable.
5.9.1.2.8 Official to Approve Start of DOE ORR. In most circumstances, this will be the
approval authority designated in the approved startup notification plans. Designation of the approval
authority will be in accordance with the requirements of DOE 0 425.1.
5.9.1.2.9 Official to Approve Startup or Restart of the Facility. This is the individual specified in
DOE 0 425.1 based on a new start or restart circumstances. The specific approval authority is listed
in the startup notification plan.
5.9.1.2.10 Reviewers and Approver. List the individuals by name and title who prepared and will
review this document. The signature indicates that they have reviewed the document and recommend
approval by the approval authority listed above.
5.9.1.2.11 Distribution. This is a listing of the individuals and organizations who will receive
copies of the ORR plan-of-action following approval. Individuals and organizations will be listed
who have either responsibilities or interests in the new start or restart process.
5.9.2 ORR Implementation Plans. The ORR Implementation Plan is developed by the team
responsible for conducting the ORR. The Implementation Plan is approved by the team leader
designated in the ORR plan-of-action. This ORR Implementation Plan documents not only the
process by which the team conducts the review, but also defines the rationale for that process. The
documentation includes the selection of criteria and review approaches and the procedures by which
the team will develop findings and conclusions and the criteria to be applied to categorize findings as
prestart and post-start. The ORR Implementation Plan is the document that provides for the depth of
evaluation of the ORR breadth and execution of other details in the approved ORR plan-of-action.
Section 36
The ORR Implementation Plan should provide sufficient detail to serve as both information to
management and guidance to the ORR team members. The team preparing the ORR Implementation
Plan requires a thorough understanding of the facility and its associated issues. Pre-development on-
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site facility visits and interviews may be required before the ORR Implementation Plan can be
adequately developed.
The ORR Implementation Plan should be provided by the team leader to appropriate oversight and
higher-level DOE management prior to commencement of the DOE ORR. EH responsibility and
options are described in Section 5.3.2.
The following outline provides a suggested format for the ORR Implementation Plan.
1.0 Introduction/Background: Describes the activity that will be reviewed and the reason for
shutdown (if a restart). This section provides background information concerning the basic process,
hazards, and issues associated with the activity to be reviewed.
2.0 Purpose: Describes the reasons why the review will be conducted, and provides the basic insights
for the defined scope of the review.
3.0 Scope: The scope defines the physical and administrative boundaries of the facility, and justifies
those defined boundaries and support function review relative to each of the following:
o Plant and equipment (hardware) readiness;
o Management and personnel readiness; and,
o Management programs (procedures, plans, etc.) readiness.
The scope section of the ORR Implementation Plan will describe the approved breadth from the
approved ORR plan-of-action. Each breadth element required by the plan-of-action must be
incorporated into the ORR Implementation Plan. The depth to which each scope element is evaluated
will be specified and quantified by the Implementation Plan criteria and review approaches.
The scope section should define the major objectives of the review. These objectives define the
discipline or areas which are selected for review and define the approach and guidelines which must be
implemented for an organization to achieve a state of operational readiness.
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4.0 ORR Prerequisites: The ORR Implementation Plan should summarize the prerequisites specified
in the approved plan-of-action. It is not the responsibility of the ORR team to develop the
prerequisites but they must understand them and be prepared to verify that the prerequisites have been
achieved at the start of the ORR.
5.0 Overall Approach: Defines the generic approach by which the review will be conducted, and
provides an introduction to the ORR process. The ORR Criteria and Review Approaches (CRAs) will
be defined by the processes described in this section. The definition of the criteria by which findings
will be classified as prestart and post-start should be defined here, as should the method for report
preparation, finding resolution and methods of closure.
6.0 ORR Preparations: Describes any preparations, including team pre-review site visits, document
reviews, etc., that will be undertaken prior to the on-site review. A discussion of qualifications and
training considerations for ORR team members could appear here.
7.0 ORR Process: Describes the actual Criteria and Review Approaches that will be used to review
the defined core requirements of the review. These CRAs should be developed in a format to include
the following items:
Section 37
A. Core Requirement/Core Objective-Identification of the requirement which will be verified as
having been achieved by the readiness process;
B. Criteria - The specifics by which the core requirements/core objectives will be measured, which
may include regulatory requirements, etc.
C. Review Approach - a definition of what combination of review of documentation, interviews of
personnel, walkdown of systems, and observation of exercises and/or drills that will be conducted
to derive objective evidence by which the team will measure the defined criteria and assess the
readiness of the particular objective or sub-objective;
D. Basis - a discussion of why the particular review is needed;
E. References - those requirements or regulatory standards that apply to this core requirement and
safety documentation that contains the requirements associated with a particular core requirement.
This section may be unnecessary if the information is contained in Section 5.0 and the appendices.
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8.0 Administration: Describes the mechanism for the ORR-related meetings, correspondence,
communications, team structure, etc. of the review. The ORR team composition/organization,
interface requirements, any oversight groups, and DOE organizations to be involved in the review
should be discussed in this section.
9.0 Reporting and Resolutions - The section should detail the methods that the ORR team will use to
report review results. Elements described in Sections 5.5, 5.8, and 5.9.3 of this standard should be
included.
10.0 Schedule: A discussion of the proposed schedule for any preparation, pre-review site visits, on-
site review, conduct of review, report preparation, and closeout.
11.0 Appendices: The appendices should include the check lists or other specific criteria evaluation
and review documents which are to be utilized by the team members to conduct the individual
assessments. They may also include reporting forms, writing guides, and other sections appropriate to
stand alone in an appendix. The appendices of this standard contain information and examples which
may be useful during development of the appendices for the ORR Implementation plan.
5.9.3 Operational Readiness Review Final Report. The final product of the Operational
Readiness Review process is the ORR Final Report (the Report). This Report documents not only
findings and conclusions, but the process by which these were developed. The ORR Final Report is
the deliverable from the ORR. It is the basis for senior management decisions including startup or
restart approval authority and must therefore accurately reflect the conditions found during the
conduct of the ORR.
The ORR Final Report documents the logic of the review and conveys the results of the review. It
provides a summary of review activities and confirmation that the criteria and review approaches
detailed in the Implementation Plan were followed, with explanations for any deviations from the
Plan. It also contains enough detail that the reader can follow the review logic of the ORR, traceable
from the ORR Implementation Plan to the ORR findings.
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The ORR Final Report forms the basis for conclusions as to the effectiveness of the facility's ORR
preparation, the contractor ORR, and the readiness of the facility to proceed with startup or restart.
The Final Report must also provide information concerning the readiness of the management system
Section 38
(both the contractor and DOE) to oversee and manage the activity. If deficiencies exist, the ORR
Final Report defines those clearly as well as what inadequacies must be addressed before startup and
after startup.
5.9.3.1 ORR Final Report Format. DOE Orders and guidance provide no direction concerning
the format of the ORR report. The following is a suggested format derived from a composite of past
DOE ORR Final Reports. A synopsis of each section is contained in the following paragraphs.
1. Title Page (Cover) 6. ORR Evaluation
2. Signature Page 7. Lessons Learned
3. Table of Contents 8. Appendices
4. Executive Summary
5. Introduction
1. Title Page (Cover) - The cover and title page state the subject, and the date of the review or
evaluation. The report cover should be as clean as possible, and should not contain any extraneous
information, data, graphics, or pictures.
2. Signature Page - A signature page should be provided. The signatures on the final report should
include all team members. Signatures by individual team members signify their agreement as to the
report content and conclusion in the areas to which they were assigned. In the event all team member
signatures cannot be obtained due to logistical considerations, the team leader should gain their
concurrence via fax or telcon and sign for them.
3. Table of Contents - A Table of Contents should be provided to facilitate review of the report. The
Table of Contents should identify, with page numbers, all sections and subsections of the report,
illustrations, charts, and appendices.
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4. Executive Summary - An executive summary is recommended. This summary is a one to three
page synopsis of the review, findings, and readiness determination. The executive summary should
introduce information, and direct the reader to those portions of the report that provide more detail
concerning the information. Some suggested points for the executive summary include:
a. A brief synopsis of the review activity, which provides information concerning the team's
evaluation of readiness;
b. The readiness of the activity to proceed;
c. The management system adequacy to oversee the operation;
d. A summary evaluation of the adequacy of the ORR preparation (and possibly the ORR
program); and
e. A synopsis of the significant problems, and significant strengths.
5. Introduction - An introduction should provide information and background regarding the facility
being reviewed, the reason(s) for shutdown (if a restart), the purpose of the review/evaluation, and
the scope of the activity evaluation. Other information that should be provided include a brief
discussion of:
a. The overall objectives of the evaluation;
b. The review process and methodologies used in the review;
c. The team composition; and
d. Definitions applicable to the review.
6. ORR Evaluation - For each core requirement, the report should discuss the core requirement and
provide conclusions as to the readiness for each major area. Conclusions as to the readiness of
hardware, personnel, procedures, and the management system that controls each review area should
be addressed, including key issues concerning the review area. The evaluation should discuss the
prestart and post-start findings associated with the review and provide a conclusion as to the
readiness of the facility to begin operation.
Any deviations from the Implementation Plan should be discussed, along with the reasons for the
Section 39
deviation(s), and what alternative actions were taken to compensate, if required. As the evaluation
section provides the bases for the determination of readiness for each core requirement, it should
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discuss not only the deficiencies found during the review, but should also discuss those positive
aspects that affected the determination. In addition, the ORR Final Report should also identify as
"Observations" those items which are not findings, but if addressed, would lead to excellence in
operations. The detailed documentation to support the conclusions may be included in an appendix
which consists of the individual check lists with the accompanying appraisal and issue forms. See
Appendix 4 for additional details.
7. Lessons Learned - The report should identify lessons learned that may be applied to design,
construction, operation, and decommissioning of similar facilities and to future ORRs. The ORR
Final Report should address the problems and the successes encountered in the review and evaluation
process (what worked, what did not work). These activities should be documented to provide
guidance on future ORRs.
8. Appendices - Appendices should be provided for data that support the actual report. Data that
should be considered for appendices include:
a. Implementation Plan;
b. Criteria and Review Approaches;
c. ORR Activities Plan;
d. Team List and Resumes;
e. Evaluation of criteria;
f. Prestart Findings summary;
g. Post-start Findings summary.
5.9.3.2 Other Report Considerations.
a. Reference the ORR Implementation Plan;
b. Demonstrate how plan was followed;
c. Account for any deviations from the plan;
d. Make certain that all findings and observations are traceable;
e. Relate findings to specific review objectives; and,
f. Decide and state determination of readiness.
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58
5.9.3.3 The Review Logic. The ORR Final Report must document the logic of the review,
relating any findings to the core requirements in the Implementation Plan. The report must detail the
core requirements of the review, explain how the review addressed those core requirements, what
criteria were used, and the methods by which those criteria were assessed. Finally, the report should
describe the findings of the review, and explain how these findings relate to the conclusions of the
team for each area and the review as a whole.
5.9.3.4 Status of Compliance with Orders. There shall be a statement in each ORR Final Report
as to whether all identified non-conformances or schedules for gaining compliance with applicable
DOE Orders, Directives, and Standards/Requirements Identification Documents within the scope of
the ORR have been justified in writing, have been formally approved, and in the opinion of the ORR
team maintain adequate protection of the public health and safety, worker safety, and the
environment.
5.9.3.5 Recommendation as to Readiness to Operate. The final report will document the results
of the Operational Readiness Review and make a conclusion as to whether startup or restart of the
nuclear facility can proceed safely.
5.9.3.6 Differing Opinions. The ORR Final Report should provide opportunity for team
members to include:
o Differing professional opinions;
o Non-judgmental general comments;
o Observations;
o Dissenting opinions, which should be documented, and attached to the report.
While the team should strive to reach a consensus concerning all aspects of the review, DOE
Section 40
recognizes that professional judgement does not always allow complete agreement. In cases of
disagreement, the team leader must make the final decision concerning the disposition of the finding
or concern. However, discussion of all aspects of the finding should be provided in the report to
allow the approval authority all relevant information on which to form an opinion.
DOE-STD-3006-95
59
If a team member feels that aspects of his/her opinions have not been adequately represented, that
member should file a report of differing opinion. This report should be attached to the ORR Final
Report, identified as an appendix, for review by the approving authority.
5.9.4 Readiness to Proceed Memorandum. The Readiness to Proceed Memorandum is the
formal communication from the responsible contractor to DOE that the facility has been brought to a
state of readiness to start operations. The memorandum is a prerequisite to the DOE ORR. The
Operations Office will use the contents of the Readiness to Proceed Memorandum, coupled with its
own routine management understanding of the status of the facility, as a basis for the
recommendation or decision to commence the DOE ORR.
5.9.4.1 Timing of the Readiness to Proceed Memorandum. The Readiness to Proceed
Memorandum should not be submitted until all actions required for startup or restart have been
completed, with the exception of a manageable list of open prestart items that have a well defined
plan and schedule for closure.
The principle that management is responsible for bringing the facility to a condition of readiness to
start operations and that the ORR verifies that readiness must not be disregarded. If there are an
excessive number of open items at the time the Readiness to Proceed Memorandum is submitted to
DOE the initial conclusion is that the responsible contractor's management and ORR processes were
not successful.
The following discussion concerning the acceptability of the open prestart items at the time the
Readiness to Proceed Memorandum is provided:
a. Each open item prerequisite to commencing facility operations must be identified as a part of the
Readiness to Proceed Memorandum.
b. The number of open items must be small. In determining how many open items is acceptable,
one principle should be that every area to be evaluated by the DOE ORR must be sufficiently
complete to permit evaluation. For example, a single finding or multiple findings that in aggregate
mean that some key program has not yet been developed and put in place would not be acceptable
DOE-STD-3006-95
60
since the DOE ORR would be unable to review the adequacy of the program. Only if that program
were to be in place prior to the end of the onsite portion of the ORR would a finding of this sort be
acceptable as an open item in the Readiness to Proceed Memorandum.
c. Each open item must be defined with an explicit corrective action plan. Open items such as "the
required environmental permits have not been requested or approved" would not be acceptable in that
many additional facility procedures and activities are potentially dictated by the corrective actions to
the identified open item.
d. Each open prestart item identified must have a reasonable plan of corrective action in place. The
plan must be included with the identified open items in the Readiness to Proceed Memorandum. The
schedule for completion of the corrective action plan must be consistent with the timing for the
Section 41
completion of the DOE ORR.
In summary, the open items should be few in number, well defined with a well defined corrective
action plan, able to be completed on a schedule which is consistent with the DOE ORR schedule, and
not of such a nature individually or in aggregate to preclude an adequate review by the DOE ORR of
any specific area.
5.9.4.2 Contents of Readiness to Proceed Memorandum. The Readiness to Proceed
Memorandum is a communication from an authorized individual of the responsible contractor to the
DOE Operations or Area Office Manager. The communication will certify that the facility is in a
state of readiness to commence operations following completion of the identified open prestart items
and the DOE ORR. For each open prestart item listed, a corrective action plan, including a schedule
of completion, must be included. The communication should recommend a date for the DOE ORR to
start. The DOE ORR completion schedule should be consistent with the final completion date for the
identified open restart items. The Readiness to Proceed Memorandum should certify completion of
the contractor's ORR as well as all items in the prestart management plan.
5.9.4.3 DOE Action Following Receipt of Readiness to Proceed Memorandum. The submitted
Readiness to Proceed Memorandum, including the discussion of open items and action plans, will be
reviewed by DOE Operations Office management. The review will include verification of the
DOE-STD-3006-95
61
accuracy of the included information, evaluation as to the completeness of the listing of open items,
and whether the corrective action and time estimates are realistic. In addition, the Operations Office
will verify DOE readiness to oversee facility operations as specified in DOE 0 425.1 which requires
that DOE line management up to the approval authority document in writing their readiness to
oversee operations. With the review as a basis, DOE Operations Office management will forward
the Readiness to Proceed Memorandum to the appropriate Operations Office manager with a
recommendation as to whether the memorandum should be accepted and the DOE ORR scheduled or
whether additional information or action should be requested of the responsible contractor, or
additional actions taken by DOE Operations Office management. Following DOE field review, the
Readiness to Proceed Memorandum is either returned to the responsible contractor with identified
comments or forwarded recommending approval to start the DOE ORR. Each DOE management
endorsement should identify programs and personnel positions which have been verified as ready to
support facility operations. The acceptable Readiness to Proceed Memorandum will be ultimately
forwarded via the appropriate management chain of authority to the individual designated in the
ORR plan-of-action to approve starting the DOE ORR for final approval and action.
The Readiness to Proceed Memorandum, with enclosures and endorsements, will be retained as a
part of the facility restart record as well as the ORR report and associated documentation.
Experiences and lessons learned in managing the Readiness to Proceed Memorandum and process
should be included in the ORR report lessons learned section.
5.10 Readiness Assessments. DOE 0 425.1 requires that when an ORR is not required incident
to a restart, an RA should be considered to verify readiness to start or resume program work. DOE 0
Section 42
425.1 in addition requires that Operations Offices develop procedures to gain approval to start or
resume program work when an RA is required and that the procedures specify a graded approach in
development of RA requirements.
The Operations Office and responsible contractor procedures should also specify when an RA is not
required incident to restart following a short and routine shutdown. The procedures should also
indicate what standard procedures will be used when neither an ORR or an RA is required to verify
readiness to resume program work.
DOE-STD-3006-95
62
The responsible contractor must execute the initial, and in some cases the only Readiness Assessment.
Therefore, the responsible contractor's procedures should contain provisions and processes for RAs.
The procedures for RAs may be included in the Operations Office and responsible contractors startup
or restart procedures. They should, however, be separate from the requirements for ORRs, and should
be separate from procedures for Management Self Assessments incident to gaining readiness.
The following considerations are provided for use in development of the Operations Office procedures
for Readiness Assessments (RAs).
5.10.1 Principles of ORRs relevant to RAs. Several principles relevant to ORRs are equally
applicable to RAs:
(1) The RA is not a method to gain readiness to start or resume program work. It is however, a
verification that management has achieved readiness to resume operations prior to the actual restart.
(2) The RA should be conducted utilizing a formal procedure. By using the graded approach, the
procedure may be a simple checklist or a broad based assessment. In either case, the procedure should
be formal, approved, and executed by a designated individual or team.
(3) The results of the RA should be auditable and retained in the records of the facility with a record
that any findings during the RA were resolved.
(4) The scope (breadth and depth) of the RA must be a management decision utilizing the graded
approach. For example, a routine resumption of operations following a short outage in which few
and minor repairs and modifications were conducted could require little in addition to a preapproved
check list. In the other extreme, a Hazard class 3 facility restart following an extended outage may
require a contractor and DOE RA with a scope equivalent to an ORR of a Hazard Classification 2
facility following a similar outage. In both cases, a defensible management decision would be
required to approve the scope. The decision and basis in each case shall be documented in writing
and approved by the designated approval authority prior to commencement of the Readiness
Assessment. These decision documents will be included as part of the record of the restart.
DOE-STD-3006-95
63
(5) The responsible contractor must inform the Operations Office of the startups which require RAs,
as well as an ORR. This should be done in the Startup Notification Report. It might also be
appropriate to recommend whether the Operations Office should conduct an independent RA or
monitor and approve the results of the contractor RA.
(6) Specified prerequisite conditions for the conduct of the RA should be identified either in a
contractor standing procedure for routine restarts or as part of the RA procedure for more complex
restarts.
(7) Readiness Assessment team members require technical and assessment qualifications to insure
Section 43
the credibility of the results of the RA.
5.10.2 Acceptable Procedural Exceptions to ORRs. In the following areas, the Operations
Office may specify procedures that are different from those for the ORR process.
(1) In the case of routine restarts when little maintenance and few minor modifications have
occurred, but an RA is required, it may be appropriate for the responsible contractor to use a
preapproved checklist and have the results monitored or reviewed by a member of the Operations
Office. In these cases, a separate DOE RA might not be required; the responsible contractor could
be the restart authority; and the Operations Office review of the RA could be performed after
resumption of operations.
(2) The sequence of the contractor and Operations Office RAs could be more flexible when
authorized by the restart authority. Similarly, the contractor RA might be sequenced in parallel with
final actions to gain readiness to resume operations. The principle that the RA verifies areas in
which readiness has been gained remains critical to the process.
(3) The independence of the team members from management could be less rigorous for the RA.
The principle that no RA team member will review their own work shall be retained.
DOE-STD-3006-95
64
(4) The requirement for formal, written notification of readiness to resume operations provided to
the Operations Office could be modified. Notifications in accordance with DOE 5000.3B could be
used if specified in Operations Office procedures.
(5) The formal RA record must be adequate to identify what was done, the results, and the
recommendation concerning resumption of operations by the individual(s) who conducted the RA.
Contractor and Operations Office procedures should specify the minimum record for various
categories of RAs discussed in the procedure. For example, those RAs which use preapproved
checklists would have a less complex report than those RAs following an extended shutdown of a
Hazard Category 3 facility with significant modifications.
(6) The RA plan or checklist may not contain all elements of an ORR Implementation plan.
Many of the policies and procedures described in this standard are relevant and appropriate for
inclusion in procedures for Readiness Assessments. For example, the discussions concerning
breadth and depth decisions are equally appropriate to RAs as well as ORRs. In situations where an
ORR would be required except that the Hazard Categorization is 3 vice 2, ORR procedures from the
standard would be appropriate with only limited differences as discussed above. In particular,
sections 5.1 and 5.4 which describe contractor and DOE ORRs should be reviewed and considered
for inclusion when developing procedures for RAs. All appendices of this standard are also
appropriate in the planning and execution of the RAs and should be referenced and/or used in the
contractor and Operations Office procedures.
The Operations Office and responsible contractor procedures should include provisions appropriate
to the unique circumstances and facilities at each site. The procedures require sufficient detail to
adequately guide the process. Equally important, the procedures must have adequate flexibility to
support unique situations while requiring adequate management review and oversight of the process
to ensure a defensible, proper result.
Operations Office managers may require that the responsible contractor procedures, which include the
Section 44
detailed requirements for RAs, be submitted for review or approval. Similarly, Secretarial Officers
may require Operations Office procedures be submitted for review or approval. The Operations
DOE-STD-3006-95
65
Office and Headquarters Implementation Plan and requirements for DOE 0 425.1 should specify
whether the procedures are to be submitted for review and/or approval.
5.11 Exemptions. DOE 0 425.1 directs the requirements for exemptions to DOE Order 251.1,
"DOE Directives System." Examples of situations that warrant utilization of the exemption process
include short duration, one-time activities such as unique activities to clean out or otherwise take a
system or component out of service for purposes of D&D. An exemption might also be appropriate in
the event of a national priority tasking at a facility which might not be in readiness to conduct the
required operation or task as an unrestricted operation. Due to the finite duration and finite definition
of the processes to be conducted, compensatory measures and interim or temporary actions might be
appropriate. In order to assure that the exemptions do not lead to a reduction in safety or an
unacceptable increase in risk, case-by-case review or approval by the CSO is required. An exemption
may also be appropriate when the time limits in DOE 0 425.1, section 4.a (1), are exceeded. In those
cases, the exemption request would justify approval and specify the scope of the Readiness
Assessment. In all cases, the exemption request will address the essential elements required by DOE
M 251.1-1, Chapter II, Section 4.C.
5.11.1 Expectations for Exempted Operations. Activities controlled under Order exemptions will
be conducted in a manner to assure no reduction or compromise in safety of the public, the
environment, or the workers. The exemption request will describe the standards to be achieved to
reach a condition of readiness to conduct the activities and the method of verification that the required
readiness conditions had been attained. When compensatory measures such as mentors, supervisory
oversight, Facility Representative presence, or area evacuations are appropriate, they should be
defined and verified prior to approval to commence the operations being given. In all cases, the
activities will be conducted within an approved safety basis. The systems, structures, and components
which are important to assuring safe operations will be verified to be in a condition to assure an
acceptable level of safety. Operational procedures should be identified and should be adequate to
control the processes and assure the acceptable level of safety. Personnel should have an adequate
level of knowledge, qualification, and experience such that when coupled with the specified
compensatory measures, satisfactory formality of operations will be assured. The methods to meet
these principles should be defined and the record of meeting and verification of these principles should
be retained.
DOE-STD-3006-95
66
5.11.2 Process for Exemptions. DOE M 251.1-1 establishes the procedures and authorization to
request and approve exemptions to DOE Orders. The following steps describe the process to gain
approval, plan, and carry out program work when an exemption to the requirements to DOE 0 425.1
is appropriate.
(1) CSO review or approval of the exemption to the requirements of DOE 0 425.1 for the specific
Section 45
activities will be obtained in accordance with DOE O 251.1. In most cases, the request will be
initiated, described, and justified by the responsible contractor. The request will include the process to
be utilized to develop, review, approve, and monitor the exempted operations. DOE line management
will endorse the proposal, including statements of DOE line actions which will be in place to support
the activity and assure a satisfactory level of safety is maintained. The exemption request must
address the essential elements specified in DOE M 251.1-1, Chapter II, Section 4C.
(2) The responsible contractor will develop the procedures for the operation and achieve readiness to
startup or restart the program work in accordance with them. DOE line management will oversee the
contractor efforts including review and approval of the procedures and verification of readiness to
startup or restart program work. DOE Independent oversight will be provided copies of all
procedures.
(3) The responsible contractor will conduct the program work in accordance with the approved
procedures.
(4) DOE line management will monitor the satisfactory accomplishment of the program work in
accordance with the approved procedures. Particular attention must be take to insuring all
compensatory measures remain in place and continue to be effective.
(5) DOE independent oversight, when deemed appropriate by EH, will monitor the preparation and
conduct of these procedures as desired.
DOE-STD-3006-95
APPENDIX 1
APPLICATION OF THE GRADED
APPROACH
DOE-STD-3006-95
INTENTIONALLY BLANK
Appendix 1
DOE-STD-3006-95
Appendix 1-1
APPLICATION OF THE GRADED APPROACH IN ORR PLANNING
For the purposes of this appendix, the graded approach is defined as the process by which the
readiness determination is adjusted in depth of detail required and magnitude of resources expended to
be commensurate with the facility's potential impact on safety, environmental compliance, safeguards
and security, and its programmatic importance, including present and future mission. The graded
approach will be commensurate with:
(1) The relative importance to safety, safeguards, and security;
(2) The magnitude of any hazard involved;
(3) The life cycle stage of a facility;
(4) The programmatic mission of a facility;
(5) The particular characteristics of a facility;
(6) The cause and circumstances of the facility shutdown; and
(7) Other relevant factors.
All ORRs will address the minimum set of core requirements and any additional requirements as
deemed necessary for adequate review (breadth). A recent review, equivalent to an ORR, may be used
as justification for eliminating a core requirement from the breadth of the ORR. With respect to ORR
planning, a graded approach is utilized to determine the level of detail, that is, the depth. The
combination of breadth and depth forms the envelope (scope) within which the ORR is conducted.
Proper utilization of the graded approach is essential to conducting a successful ORR. The supporting
principle governing the use of the graded approach must be that knowledgeable personnel analyze the
factors surrounding the restart, determine the depth of the review needed, and then document this
determination. Precise documentation will facilitate communication with knowledgeable outside
officials that the proper level of review has been conducted and that readiness to operate has been
Section 46
accurately verified.
The depth of an ORR cannot be determined using a cookbook or formula approach. Depth
requirements depend on knowledgeable people identifying relevant topics based on their experience,
the facility's characteristics, the facility's operating environment, the operating and support
organizations' capabilities, and the risks associated with the proposed startup or restart. An aid that
Appendix 1
DOE-STD-3006-95
Appendix 1-2
may be used in the development of the scope of the ORR is a MORT or readiness tree. The benefit of
this tool is that it is a graphic representation of the elements which must be included. Appendix 3
contains examples of readiness trees which have been useful in developing the scope of the ORR.
Criteria and review approaches are developed for each core requirement, which specify the level of
detail that is appropriate for that issue. The following factors and their implications should be
considered in developing the depth of the ORR:
- Physical modifications to the facility: Any modification must be assessed for its potential effect on
facility hazards and risks, on the facility safety basis as documented in the SAR and associated TSRs,
on facility procedures, on the need for personnel to be trained on the reconfiguration, etc. In addition,
the integrity of the facility design baseline may need to be verified.
- Procedural changes: Changed or new procedures must be reviewed to determine if they have been
adequately verified and validated, if the operators have been adequately trained on the modified
procedures, and if the procedures at the workstations clearly reflect the changes.
- Personnel changes: Continuity of the operations team must be assessed to determine if significant
loss of "corporate memory" has occurred and, if so, has been adequately mitigated. Training and
qualification of new and reassigned personnel must be verified.
- Length of shutdown: There is a characteristic loss of operator familiarity with normal facility
operations that increases with the length of the shutdown. If the shutdown is unusually long, a review
and possibly requalification of the operators may be necessary. There are also physical processes
(corrosion, radioactive decay, evaporation, etc.) that may become important following an extended
outage. The longer the outage and the more complex the activity during the outage, the more rigorous
should be the review to identify unanticipated changes.
- Overall hazard characteristics of the facility: The nature of the hazards to safety and the environment
associated with a facility/process will be a major component in determining the depth of the ORR. The
depth of an ORR for a facility that handles small quantities of tritium gas would not be as complex as
one that handles large quantities of plutonium.
Appendix 1
DOE-STD-3006-95
Appendix 1-3
- The complexity of the activity: The size and complexity of the facility and/or process being reviewed
will drive the size and complexity of the ORR. The depth of the review will require that reviewers be
able to comprehend and accomplish the criteria provided them. The number of criteria developed is
based on the size and complexity of the facility/process.
- A new process or facility versus the restart of an existing activity: A significantly new process would
involve verification of training and qualification of workers and new procedures without any significant
Section 47
reference points available onsite. This would drive the ORR to be more thorough and comprehensive
than the review for a process that has a significant experience base onsite.
- The programmatic significance of the subsequent operations: A facility/process that is intended for
long-term programmatic operations would necessarily require a more comprehensive and thorough
review in some specific area than would a temporary operation.
- Introduction of new hazards: The proposed facility evolution (startup or restart) must be evaluated
for potential new hazards. While some new hazards will be obvious, a critical review is needed to
identify subtle new hazards introduced by the startup of new facilities or modification of existing
facilities. Modifications made to improve operations in one aspect may unexpectedly introduce
hazards in a different area.
- Increase in existing hazards or risk: Modifications to the facility, personnel, or procedures must be
evaluated for their potential to increase the hazard level (e.g., by increasing the inventories of
hazardous materials) or the hazard potential (e.g., by introducing a new mechanism for the release of
hazardous materials).
- Operating history of the facility: The record of operational reliability, e.g., reliability during most
recent operation, may identify issues to be addressed in the proposed ORR. Additionally, the nature of
the facility/process transition to standby or shutdown status needs to be considered. A shutdown
resulting from systemic safety concerns may require greater ORR depth than would a shutdown in
response to an individual safety concern.
Appendix 1
DOE-STD-3006-95
Appendix 1-4
- Confidence in site-wide issues: Even if the proposed startup or restart does not directly involve
changes to site issues (e.g., emergency preparedness, site fire response, environmental monitoring), it
may be prudent to evaluate these in an ORR unless recent reviews have shown them to be acceptable.
Startup or restart of a facility will be problematic within a significantly flawed site infrastructure.
Conversely, a strong record of implementing DOE requirements, e.g., Conduct of Operations, would
allow for a justifiable reduction in depth in that area in the ORR.
- Issues raised through other internal or external reviews: The ORR may need to verify that
previously raised issues have been adequately addressed. These issues may be facility-specific or may
relate to the site infrastructure within which the facility operates. Technical Safety Appraisals and
Tiger Team reports are important sources of these issues. The facility's experiences in implementing
the corrective actions and lessons learned may also provide a valuable perspective for determining the
depth of the ORR. Caution must be exercised in utilizing previous inspections as justification for
eliminating a topic or limiting the breadth of review. The adequacy of any previous review to be used
in this manner should be equivalent in all respects to the review that would have been conducted
during the ORR.
- DOE 0 425.1 requires that ORRs document lessons learned. Such lessons may assist in determining
the depth of the ORR. Previous reviews may highlight issues to be considered or may provide the
justification for doing a less detailed review if recent reviews and restart experience can be cited.
- Extent to which the facility/process has been evaluated or operated using the standards and level of
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excellence being used in the ORR: In applying the graded approach, the extent to which the facility
has utilized or been evaluated against the current nuclear safety standards should be considered. A
facility that has operated successfully using the DOE nuclear safety standards may require a less
extensive ORR depth.
DOE-STD-3006-95
APPENDIX 2
GENERIC SAMPLES FOR DEVELOPING THE
PLAN-OF-ACTION AND IMPLEMENTATION
PLAN
DOE-STD-3006-95
INTENTIONALLY BLANK
Appendix 2
DOE-STD-3006-95
Appendix 2-1
GENERIC SAMPLES FOR DEVELOPING THE PLAN-OF-ACTION AND IMPLEMENTATION
PLAN
The following pages include the minimum ORR core requirements and several examples of evaluation
objectives that will permit a structured and orderly process in defining the scope of the ORR. The list of
minimum core requirements are used to establish the breadth of the review. Any additional core
requirements specific to the facility or ORR should also be included. A recent review, equivalent to an
ORR may be used as justification for eliminating a core requirement from the breadth of the ORR. The
listing of Core Objectives starting on page Appendix 2-7 were developed to facilitate preparation of the
plans-of-action and implementation plan criteria and review approaches. The Core objectives were derived
from the core requirements. The core requirement from which each is derived is noted after each core
objective. Inclusion of all core objectives will assure that all minimum core requirements specified in DOE
0 425.1 have been evaluated. The examples of evaluation objectives are provided to assist in development
of the depth of the review, which is specified in the CRA(D)s. The lists are not all inclusive, however, they
provide a starting point in the development of specific criteria for each core requirement of an ORR. The
number of criteria and the level to which each of these criteria are assessed is specific to the ORR and
governed by the graded approach as discussed in Appendix 1. These listings are not a part of the ORR or
the ORR plan-of-action. They are included to provide an aid for managers in defining the breadth of the
ORR and preparing the plan-of-action, and for team leaders in defining the depth of the ORR and
developing implementation plans.
Appendix 2
DOE-STD-3006-95
Appendix 2-2
Each of the core requirements listed below, as a minimum, must be addressed when developing the
breadth of an Operational Readiness Review (ORR). Justification shall be provided in the plan-of-action
if it is determined that a particular core requirement will not be reviewed. The plan-of-action may
reference a timely, independent review which addressed the requirements in a technically sound manner to
justify not performing further evaluation of a core requirement during conduct of an ORR. A graded
approach, defined in Appendix 1, will be used to determine the level of analysis, documentation, and/or
actions necessary (depth) to evaluate the core requirements listed below or other core requirements in the
defined breadth of the ORR.
Minimum Core Requirements
1. There are adequate and correct procedures and safety limits for operating the process systems and
utility systems;
2. Training and qualification programs for operations and operations support personnel have been
established, documented, and implemented (the training and qualification program encompasses the
Section 49
range of duties and activities required to be performed);
3. Level of knowledge of operations and operations support personnel is adequate based on reviews of
examinations and examination results, and selected interviews of operating and operations support
personnel;
4. Facility safety documentation is in place that describes the "safety envelope" of the facility. The
safety documentation should characterize the hazards/risks associated with the facility and should
identify mitigating measures (systems, procedures, administrative controls, etc.) that protect workers
and the public from those hazards/risks. Safety systems and systems essential to worker and public
safety are defined and a system to maintain control over the design and modification of facilities and
safety-related utility systems is established;
5. A program is in place to confirm and periodically reconfirm the condition and operability of safety
systems, including safety related process systems and safety related utility systems. This includes
examinations of records of tests and calibration of safety system and other instruments which monitor
Appendix 2
DOE-STD-3006-95
Appendix 2-3
limiting conditions of operation or that satisfy Technical Safety Requirements. All systems are
currently operable and in a satisfactory condition;
6. A process has been established to identify, evaluate, and resolve deficiencies and recommendations
made by oversight groups, official review teams, audit organizations, and the operating contractor;
7. A systematic review of the facility's conformance to applicable DOE Orders has been performed, any
non-conformances have been identified, and schedules for gaining compliance have been justified in
writing and formally approved;
8. Management programs are established, sufficient numbers of qualified personnel are provided, and
adequate facilities and equipment are available to ensure operational support services (e.g., training,
maintenance, waste management, environmental protection, industrial safety and hygiene,
radiological protection and health physics, emergency preparedness, fire protection, quality
assurance, criticality safety, and engineering) are adequate for operations;
9. A routine and emergency operations drill program, including program records, has been established
and implemented;
10. An adequate startup or restart test program has been developed that includes adequate plans for
graded operations testing to simultaneously confirm operability of equipment, the viability of
procedures, and the training of operators;
11. Functions, assignments, responsibilities, and reporting relationships are clearly defined,
understood, and effectively implemented with management responsible for control of safety;
12. The implementation status for DOE Order 5480.19, "Conduct of Operations Requirements for
DOE Facilities," is adequate for operations;
13. There are sufficient numbers of qualified personnel, to support safe operations;
Appendix 2
DOE-STD-3006-95
Appendix 2-4
14. A program is established to promote a site-wide culture in which personnel exhibit an
awareness of public and worker safety, health, and environmental protection requirements and,
through their actions, demonstrate a high priority commitment to comply with these
requirements.
15. The facility systems and procedures, as affected by facility modifications, are consistent with
the description of the facility, procedures, and accident analysis included in the safety basis;
Section 50
16. The technical and managerial qualifications of those personnel at the DOE Field organization
and at DOE Headquarters who have been assigned responsibilities for providing direction and
guidance to the contractor, including the Facility Representatives, are adequate (DOE
Operational Readiness Review only);
17. The breadth, depth and results of the responsible contractor Operational Readiness Review are
adequate to verify the readiness of hardware, personnel, and management programs for
operations (DOE Operational Readiness Review only);
18. Modifications to the facility have been reviewed for potential impacts on procedures and
training and qualification. Procedures have been revised to reflect these modifications and
training has been performed to these revised procedures;
19. The technical and management qualifications of contractor personnel, responsible for facility
operations, are adequate; and
20. DOE Operations Office Oversight Programs such as Occurrence Reporting, Facility
Representative, Corrective Action, and Quality Assurance Programs are adequate (DOE
Operational Readiness Review only).
Appendix 2-5
GENERAL CONSIDERATIONS FOR THE DEPTH OF THE REVIEW
DOE-STD-3006-95 Appendix 2
Maintenance Environment, Safety Services Controls & Program
and Health Functioning
o Maintenance o General o Laboratory oSafety Analysis
program structure analysis
and management oReactor/facility safety o Process Hazards
o Maintenance analysis
equipment, facilities, o Security o Internal & external
and technology o Response to design communications
o Work identification, o Permits
planning, and o Industrial Hygiene o Engineering
scheduling o Materials Control &
o Maintenance of operations
procedures o Nuclear safety o Organization,
o Maintenance oCriticality safety development authority
information support
o Maintenance quality o Waste
assurance o Fire protection and management o Configuration control
o Preventive o Utilities o Technical control
maintenance & o Transportation safety and data
evaluation programs
o Calibration programs protection measurement &
o Maintenance outage o Emergency
program preparedness o Analysis of startup
review and safety o Safeguards Reviews
basis accidents o Transportation
o Radiation safety o Technical support Accountability
o Occupational safety o Scheduling
Life Safety
o Environmental o Facility performance
o Safety systems and and programmatic
equipment aspects
o Environmental o Program definition and
qualification goal realization
o Adverse weather
protection
o Chemical Process
Safety
o Research and responsibilities, and
evaluation
of facility operation
Appendix 2-6
GENERAL CONSIDERATIONS FOR THE DEPTH OF THE REVIEW (continued)
DOE-STD-3006-95 Appendix 2
Structures
Regulatory Compliance & Hardware Personnel Operations*
o DOE ES&H Orders o Design program o Personnel selection o Operations structure
o Codes and o Materials control o Training and
standards Certification o Operations procedures
o Environmental o Knowledge & o Operations
Reviews o Structures competence information
o Statutory o Primary process o Adherence to o Operating practices
Requirements systems and equipment proper practice
o Corporate Polices o Supporting systems and o Staffing levels equipment
and Procedures equipment
o Construction Program
o Special equipment and supplies
o Process, facility, and o Experimental
site interfaces operations
Section 51
o Materials, spare parts, o Operations quality
and spare equipment assurance
o Adverse weather
protection
o Recertification o Operations materials
o Oral/written boards
and management
o Control of systems and
Quality Assurance
o QA program
implementation
The review should focus on requirements in effect at the time of Title II Design Review*
DOE-STD-3006-95DOE-STD-3006-95
APPENDIX 2
Appendix 2-7
CORE OBJECTIVES
1. Facility safety documentation is in place that describes the safety envelope of the facility.
(CR-4)
2. The safety documentation characterizes hazards and risks and identifies mitigating measures to
protect worker and public safety from the characterized hazards. (CR-4)
3. Safety systems are defined in the facility safety documentation. (CR-4)
4. There are adequate and correct safety limits for operating systems. (CR-1)
5. Programs to control the design and modification of facilities and safety-related utility systems
is in place. (CR-4)
6. Facility systems, as affected by facility modifications, are consistent with the description of the
facility, procedures, and accident analysis included in the safety basis. (CR-15)
7. There are adequate and correct procedures for operating systems and utility systems. (CR-1)
8. Modifications to the facility have been reviewed for potential impacts on procedures and
procedures have been revised to reflect these modifications. (CR-18)
9. Facility procedures, as affected by facility modifications, are consistent with the description of
the facility, procedures, and accident analysis included in the safety basis. (CR-15)
10. A program is in place to confirm and periodically reconfirm the condition and operability of
safety systems, safety-related process systems, and safety-related utility systems. (CR-5)
11. Safety systems and other instruments which monitor Technical Safety Requirements are
monitored for calibration. (CR-5)
DOE-STD-3006-95DOE-STD-3006-95
APPENDIX 2
Appendix 2-8
12. All safety and safety-related utility systems are currently operational and in a satisfactory
condition. (CR-5)
13. Training and Qualification programs for operations personnel have been established,
documented, and implemented that cover the range of duties required to be performed. (CR-2)
14. Technical qualifications of contractor personnel responsible for facility operations are
adequate. (CR-19)
15. Modifications to the facility have been reviewed for potential impacts on training and
qualification. (CR-18)
16. Training has been performed to the latest revision of procedures. (CR-18)
17. Level of knowledge of operations personnel is adequate based on reviews of examinations,
exam results, selected interviews, and observation of work performance. (CR-3)
18. There are sufficient numbers of qualified personnel to support safe operations. (CR-13)
19. The implementation status for DOE 5480.19, "Conduct of Operations Requirements For DOE
Facilities, is adequate for operations." (CR-12)
20. Personnel exhibit an awareness of public and worker safety, health, and environmental
protection requirements and, through their actions, demonstrate a high-priority commitment to
comply with these requirements. (CR-14)
21. An emergency drill program, including program records, has been established and
implemented. (CR-9)
22. A routine operations drill program, including program records, has been established and
implemented. (CR-9)
DOE-STD-3006-95DOE-STD-3006-95
APPENDIX 2
Section 52
Appendix 2-9
23. Managerial qualifications of contractor personnel, responsible for facility operations, are
adequate. (CR-19)
24. Functions, assignments, responsibilities, and reporting relationships are clearly defined,
understood, and effectively implemented with line management responsible for control of
safety. (CR-11)
25. A process has been established to identify, evaluate, and resolve deficiencies and
recommendation made by oversight groups, official review teams, audit organizations, and the
operating contractor. (CR-6)
26. A systematic review of the facility's conformance to applicable DOE Orders has been
performed. (CR-7)
27. Non-conformances to applicable DOE Orders have been justified, and schedules for gaining
compliance have been justified in writing and formally approved. (CR-7)
28. An adequate startup or restart test program has been developed that includes adequate plans
for graded operations testing to simultaneously confirm operability of equipment, the viability
of procedures, and the training of operators. (CR-10)
29. A program is established to promote a site-wide safety culture. (CR-14)
30. The breadth, depth and results of the responsible contractor Operational Readiness Review are
adequate to verify the readiness of hardware, personnel, and management programs for
operations (DOE Operational Readiness review only). (CR-17)
31. Technical and managerial qualifications of the DOE field organization personnel assigned
responsibility for providing direction and guidance to the contractor, including the Facility
Representatives, are adequate (DOE only). (CR-16)
DOE-STD-3006-95DOE-STD-3006-95
APPENDIX 2
Appendix 2-10
32. Technical and managerial qualifications of the DOE Headquarters personnel assigned
responsibility for providing direction and guidance to the contractor, including the Facility
Representatives, are adequate (DOE only). (CR-16)
33. Area/Operations Office oversight programs such as occurrence reporting, facility
representative, corrective action, and quality assurance programs are adequate (DOE
Operational Readiness Review only). (CR-20)
Support Programs -
34. Management programs are established, sufficient numbers of qualified personnel are provided,
and adequate facilities and equipment are available to ensure support services are adequate for
operations. (CR-8)
35. Training and Qualification programs for operations support personnel have been established,
documented, and implemented that cover the range of duties to be performed. (CR-2)
36. Level of knowledge of operations support personnel is adequate based on reviews of
examinations, exam results, selected interviews, and observation of work practices. (CR-3)
The following support programs will be included in the review, as applicable --
a. Fire Protection
b. Industrial Safety and Health
c. Radiation Protection
d. Maintenance
e. Engineering Support
f. Quality Assurance
g. Criticality Safety
h. Training
i. Environment
j. Waste Management
k. Emergency Preparedness
DOE-STD-3006-95
APPENDIX 3
MANAGEMENT OVERSIGHT AND RISK
TREE (MORT)
DOE-STD-3006-95
INTENTIONALLY BLANK
Appendix 3
DOE-STD-3006-95
Appendix 3-1
Management Oversight and Risk Tree (MORT)
The following pages are examples of readiness or Management Oversight and Risk Trees (MORT)
that are a product of the ORR scope development process. While not required, they have proven
helpful in assisting management in assuring the required scope was attained. They have also been
Section 53
useful as management tools during the preparation of the plan-of-action to identify the relationships of
various criteria visually. They have also been useful in tracking progress of preparation or ORR
execution. Finally, they have proven useful as visual aids for briefing interested observers and groups
as to the coverage and logic of the ORR process.
Appendix 3
DOE-STD-3006-95
INTENTIONALLY BLANK
DOE-STD-3006-95
APPENDIX 4
WRITING GUIDE
DOE-STD-3006-95
INTENTIONALLY BLANK
Appendix 4
DOE-STD-3006-95
Appendix 4-1
OPERATIONAL READINESS REVIEW
WRITING GUIDE
Introduction
The process of determining the operational readiness of DOE facilities is complex, involving many technical
and management issues at each specific facility or site. Operational Readiness Reviews (ORR) must be
accomplished by experienced, dedicated people and conducted with sufficient rigor and discipline so
Departmental leadership and independent oversight groups have confidence in the findings and
recommendations.
ORR's should be assumed to be subject to public scrutiny. In addition, results from these reviews may form the
basis for improvements at DOE facilities. For these reasons, it is essential that team members substantiate their
observations in writing, factually, accurately, and in such a way as to make clear the details of observed
strengths and weaknesses. Written reports from an ORR should be of the highest technical accuracy and quality.
This guide is intended to assist team members in documenting their activities and findings.
Appendix 4
DOE-STD-3006-95
Appendix 4-2
Criteria Review and Approach Documents (CRA(D)s):
CRA(D)s are the documents used in the implementation plan to establish the depth of the ORR and provide
guidance to the ORR team members. As such, the quality of these documents will have a significant impact on
the overall quality of the ORR. CRA(D)s are the basis by which the core requirements of an ORR are
evaluated. (The core requirements of an ORR include the 20 minimum core requirements of the DOE 0 425.1
as well as any additional core requirements specific to the particular ORR). Each core requirement is evaluated
based on the criteria established. The criteria should be specific and as objective as possible, dependent on the
given situation. For ease of evaluation, the core requirements have been broken down further into core
objectives. The resulting core objectives are included in Appendix 2. Evaluation of all core objectives will
assure evaluation of all requirements specified in DOE 0 425.1. Experience has indicated that a core objective
is more appropriate as an objective for an individual CRAD.
The development of the CRA(D)s is the means through which the graded approach is applied to the scope of
the ORR. Those areas which are significant to the startup or were significant to the shutdown should be
assessed to a greater depth than other areas. For example, if in a maintenance shutdown, a system was modified
or a new system was added, the training, procedures, documentation, safety basis, etc., for that new system
should be reviewed exhaustively. Another system in that same facility that did not undergo modification would
receive a less comprehensive review. This review could be a sampling of the training and procedures associated
with the system. For example, 20 percent of the qualified operators of unmodified systems could be interviewed
Section 54
to assess level of knowledge. Whereas the percentage could be between 80 and 100 for the modified or new
system. In a shutdown that was caused by a OSR/TSR violation due to a personnel error, the training and
qualification program for the facility should be assessed in detail while the implementation of the safety basis
itself would need a less comprehensive assessment. For a new, high hazard facility, the depth of the review
should be complete in all areas. For a restart of a low hazard facility, the review should be focused on the areas
significant to the startup or shutdown with the remaining core areas addressed to a lesser extent, via a less
extensive criteria.
Each CRAD should begin with a core requirement or some portion of the core requirement such as a core
objective, followed by the criteria. This will ensure that all core requirements are addressed by criteria
regardless of the approach used in developing the criteria. The specific criteria, which address the core
requirement or portion of a core requirement, should follow and should be related clearly to these
requirements, e.g., A.1 - core requirement 1, A.1.1 - First criteria addressing core requirement 1. Each
criterion then, is a description of the specific actions, reviews or observations, by which the inspector(s) will
make a judgement as to the readiness of the site/facility/process to operate in this specific area. The final
Appendix 4
DOE-STD-3006-95
Appendix 4-3
portion of the CRA(D) should include any references, e.g., DOE Orders, mandatory standards, or site specific
requirements against which the preceding criteria are to be assessed. The alpha-numeric identification
methodology chosen for the ORR implementation plan should represent a logical "work breakdown structure"
chosen to describe the entire ORR effort so that all elements can be related back to the core requirements for
safe operation of the facility. See Appendix 3, of this standard.
It must be kept in mind that every ORR is different and hence the depth of the evaluation specified by the
CRA(D)s will be unique in every case. These examples are by no means inclusive, but serve to provide
CRA(D)s, previously deemed appropriate in specific situations. In some cases, the criteria and specific review
approaches are combined. In other examples, they have been separated. Either method is acceptable as long
as an adequate, documented evaluation of the core requirement results.
Appendix 4
DOE-STD-3006-95
Appendix 4-4
OP.1 Operations personnel have an adequate understanding of technical fundamentals, facility systems, and
operating procedures (ref. core requirement 3).
Criteria
The level of operator knowledge is adequate to operate safely.
Operations personnel retain a practical and adequate understanding of facility systems and operations.
Approach
Record Review: Review completed examinations to determine if they adequately test the operators
understanding of technical fundamentals, facility systems, and operating procedures.
Interviews: Interview operators and supervisors to assess their understanding of facility processes,
procedures, and fundamentals of processes as they relate to the restart effort.
Shift Performance: Observe drills, routine evolutions and normal operations to assess technical
understanding and ability of the operators and supervisors to conduct of their duties.
References:
1. Final Safety Analysis Report, Section
2. DOE XXXX.XX
4. Corporate ORR Execution Plan, Section
5. Corporate ORR Final Report
Section 55
Appendix 4
DOE-STD-3006-95
Appendix 4-5
SE.2 Safety requirements are established and measured to ensure that operations are conducted within the
analyzed safety envelope (ref. core requirement 4).
Criteria
- Procedures implement applicable safety requirements and the associated limiting conditions for
operation.
- The parameters indicating compliance with the safety requirements can be measured or physically
verified.
- Confirmation of continued compliance with safety requirements, including clearly defined surveillance
intervals and periodic self-assessments, is required by procedures.
- A basis is established for each safety requirement in the facility authorization basis reports.
Approach
Record Review: Select several safety requirements and determine if associated operating, test and
maintenance procedures implement the limiting conditions for operation. Bases are provided for each
safety requirement. Review surveillance test tracking system to determine if test intervals are provided.
Review the results of QA and operations management assessments of the surveillance test program.
Interviews: Interview operations and QA management to determine if self-assessments of the
surveillance test program are implemented and effective.
Shift Performance: Observe the performance of surveillance test and operator rounds to determine if
safety system parameters used to verify compliance with safety requirements can be accurately verified.
References:
1. Final Safety Analysis Report, Section
2. DOE XXXX.XX
3. DOE XXXX.XX
4. Corporate ORR Execution Plan, Section
5. Corporate ORR Final Report, Section
Appendix 4
DOE-STD-3006-95
Appendix 4-6
A.1 Facility safety documentation is in place that describes the "safety envelope" of the facility. The safety
documentation should characterize the hazards/risks associated with the facility and should identify mitigating
measures (systems, procedures, administrative controls, etc.) that protect workers and the public from those
hazards/risks (ref. core requirement 4).
Criteria:
A.1.1 Verify the adequacy of the contractor's readiness review as performed for Performance Objectives,
and applicable review criteria of the Corporate ORR Execution Plan. Ensure the scope of review was
sufficient, all prestart deficiency corrective actions have been implemented, and all post-start deficiencies
have approved action plans.
A.1.2 Review the order compliance packages for DOE 5480.22 and 5480.23, including all applicable
CSAs and exemptions. Verify the implementation of any specified compensatory measures within the
facility to determine their completeness and effectiveness.
A.1.3 Review operating, surveillance, and maintenance plans, procedures, and other pertinent
documentation to verify that all requirements provided the safety envelope documentation, e.g.,
FSAR, TSR, NEPA documents, RCRA and CAA permits, etc., have been implemented.
A.1.4 Verify that the SAR is a controlled document and is subject to annual review.
A.1.5 Verify that the SAR and EA/EIS adequately includes appropriate hazards/risks using reviews of
previous USQD's, ORPS, Office of Nuclear Safety Lessons Learned, interviews operators and
Corporate ORR personnel, inspection of work areas and associated equipment, etc.
References:
1. Final Safety Analysis Report, Section
2. DOE XXXX.XX
3. DOE XXXX.XX
4. Corporate ORR Execution Plan, Section
5. Corporate ORR Final Report, Section
Appendix 4
DOE-STD-3006-95
Appendix 4-7
Section 56
C.2 A process has been established to identify, evaluate, and resolve deficiencies and recommendations
made by oversight groups, official review teams, audit organizations, and the operating contractor (ref.
core requirement 6).
Criteria:
C.2.1 Verify the adequacy of the contractor's readiness review as performed for Performance
Objectives, and applicable review criteria of the Corporate ORR Execution Plan. Ensure the scope of
review was sufficient, all prestart deficiency corrective actions have been implemented, and all post-
start deficiencies have approved action plans.
C.2.2 Review audit and assessment records of Audit and Assessment Departments. Verify the
adequacy of the corporate audit and assessment program. Select several issues and verify that corrective
actions for identified deficiencies have been initiated and/or completed. Determine if corrective actions
have been effective in resolving the issues.
C.2.3 Review audit and assessment records of Area and Operations Office ES&H and QA audits and
inspections. Verify that corrective actions identified in a selected number of audits have been initiated
and/or completed. Ensure that a method exists by which DOE can track the implementation of
corrective actions they identify.
C.2.4 Review audit and assessment records of external agency inspections, e.g., DNFSB trip reports,
ONS inspection, TSAs, EH-5 Progress Assessments, etc., and verify that a method exists to track
corrective action. For a selected set of items, verify that corrective actions have initiated and/or
completed, that they were effective in mitigating the deficiency, and that the general, vice specific,
deficiency was addressed.
C.2.5 Assess the adequacy of the program used to disseminate lessons learned information from
inspections, near misses, other operating contractors, etc.
References:
1. Corporate Policy Directives, Plant Assessment Program
2. Corporate Standard STDs, Plant Management Assessment Program
3. Corporate Standard STDs, Operations Audit Program
4. Corporate Standard STDs, Internal Audit Program
5. Corporate Standard STDs, Performance-Based Assessment Program
6. Corporate Standard STDs, Management Walkthrough Program
7. Corporate Standard STDs, Plant Surveillance Program
8. Corporate Standard STDs, Occurrence Investigation
9. Corporate Standard STDs, Plant Corrective Action Program
12. DOE XXXX.XX
13. DOE XXXX.XX
14. DOE XXXX.XX
15. Corporate ORR Execution Plan, Section
16. Corporate ORR Final Report, Section
Appendix 4
DOE-STD-3006-95
Appendix 4-8
INTENTIONALLY BLANK
Appendix 4
DOE-STD-3006-95
Appendix 4-9
TEAM MEMBER QUALIFICATIONS DOCUMENTATION
DOE 0 425.1 specifies the areas of qualification which is required for each ORR Team member. The record of
the ORR must include evidence of the qualification of each team member. In addition, the team leader is
responsible for selection of the team based on the technical and assessment qualification of each prospective
member. The specific requirements described in sections 5.1.5.1 and 5.4.2 include:
Technical knowledge of the area assigned to evaluate,
Knowledge of evaluation processes and methods,
Facility specific information, and
Independence.
The attached form has been developed both to assist the team leader in his selection process as well as to
provide a consistent, consolidated record of the team qualifications for inclusion in the record of the ORR.
While the use of the form is optional, the information which it requires must be available in the ORR record and
Section 57
must be persuasive that the individual team member is qualified to participate in the ORR in each of the four
areas noted above.
The qualification summary form is intended to be a summary of the relevant factors which qualify the
individual to asses the core requirement(s) specified and not a complete resume of the individual team member.
It is appropriate that the team members resume be attached. In addition, it is recommended that a required
reading program be utilized to insure team member familiarity with site and facility documentation such as
specific procedures and documents which forms the facility safety basis. The completed required reading record
sheets would be attached to provide the basis for the facility familiarization qualification requirement. In
addition, specifics such as site visits, specialized, site specific training, and presentations would be recorded on
the summary form.
DOE 0 425.1 requires that all core requirements be assessed by a qualified team member. It is therefore
necessary that the aggregate of the team member qualification summaries include each core requirement listed in
DOE 0 425.1.
The entry for "basis for acceptable independence" is to include information which demonstrates that the chosen
team member meets the criteria for independence specified in DOE 0 425.1 and this standard. In essence, the
requirement is that the individual not have been responsible for the work he is to review either as a worker or
Appendix 4
DOE-STD-3006-95
Appendix 4-10
supervisor and that he not be responsible or in the direct line management for the facility.
Appendix 4
DOE-STD-3006-95
Appendix 4-11
TEAM MEMBER QUALIFICATION SUMMARY
TEAM MEMBER NAME________________________________________________
CORE REQUIREMENT TECHNICAL AREA(s) ASSIGNED ____________________
________________________________________________________________
EMPLOYER/NORMAL WORK ASSIGNMENT_________________________________
SUMMARY OF TECHNICAL QUALIFICATIONS: (Relevant to assigned area(s))
SUMMARY OF ASSESSMENT/ORR/INSPECTION QUALIFICATIONS
SUMMARY OF FACILITY FAMILIARIZATION
BASIS FOR ACCEPTABLE INDEPENDENCE:
ACCEPTABLE TO TEAM LEADER (team leader sign)_____________________
Appendix 4
DOE-STD-3006-95
Note: CRA and CRAD are used interchangeably in this document and refer
to the criteria document upon which the ORR is based.
Appendix 4-12
ASSESSMENT FORM (FORM 1)
Form 1's are used to document the methods and actions taken by a team member in the criteria evaluation
process. Each Form 1 covers a specific objective and lists the means the team member used to measure the
site's performance relative to the objective provided in the Criteria and Review Approach Document (CRAD) or
Criteria and Review Approach (CRA) lists . The form should be complete enough to allow a reviewer of the1
form to follow the inspection logic and means utilized to verify the facility's performance with respect to the
criteria and to thereby validate the ORR's completeness and adequacy. Ensure that the approach used is what
the CRAD called for. If for some reason the approach used does not exactly match the approach described in
the CRAD, the reason should be documented.
Functional Area:
Print the ORR functional area to which the CRAD has been assigned.
CRA Number/Title:
Specifically identify the CRA or portion of the CRA that the Appraisal Form is to support. Provide the name
and number of the CRA or portion of CRA.
Date:
Provide the date on which the form is generated. Change the date as updates or revisions to the form are
generated.
Method of Appraisal:
Use this section to clearly describe the approach taken to review the criterion against the CRAD guidance. If
for some reason the approach us