DOE-STD-3006-2010, Planning and Conducting Readiness Reviews
Functional areas: Readiness Reviews, Readiness Assessments, Startup Notification Reports
This Standard provides standardized methods and approaches for planning and conducting RRs. This Standard also provides guidance for preparation of exemption requests in accordance with DOE O 251.1C. DOE O 425.1D requirements for RRs apply both to responsible contractors and to DOE. Supersedes DOE-STD-3006-2000.
Version history and related documents
Supersedes
Earlier documents this one replaced.
Related documents
Document text
Text extracted from the attached file. Refer to the original document for the authoritative version.
Section 1
DOE-STD-3006-2010
________________________
Superseding
DOE-STD-3006-2000
June 2000
DOE STANDARD
PLANNING AND CONDUCTING
READINESS REVIEWS
U.S. Department of Energy AREA OPER
Washington, D.C. 20585
DISTRIBUTION STATEMENT A. Approved for public release; distribution is unlimited.
TS
This document has been reproduced directly from the best available copy.
Available to DOE and DOE contractors from ES&H Technical Information Services,
U.S. Department of Energy, (800) 473-4375, fax: (301) 903-9823.
Available to the public from the U.S. Department of Commerce, Technology Administration,
National Technical Information Service, Springfield, VA 22161; (703) 605-6000.
DOE-STD-3006-YR
i
CONTENTS
FOREWORD................................................................................................................................. 1
1 SCOPE, PURPOSE, AND ORGANIZATION ..................................................................... 2
1.1 Scope. ............................................................................................................................... 2
1.2 Purpose. ............................................................................................................................ 2
1.3 Organization of the Standard. .......................................................................................... 3
2 DEFINITIONS ........................................................................................................................ 4
3 OVERVIEW OF THE READINESS REVIEW PROCESS ............................................. 13
3.1 History and Purpose of Readiness Reviews. .................................................................. 14
3.2 Differences Between Operational Readiness Reviews and Readiness Assessments. .... 14
3.3 Determining the Level of Readiness Review and Contents of the Startup Notification
Report....................................................................................................................... 15
3.4 Core Requirements. ........................................................................................................ 16
3.5 Focus and Sequence of Contractor and DOE Readiness Reviews. ............................... 16
3.6 DOE Headquarters and Field Line Management Oversight Responsibilities. .............. 18
3.7 Approval to Start Up or Restart Nuclear Operations. .................................................... 18
4 DETERMINING THE SCOPE AND THE LEVEL OF THE READINESS REVIEW 19
5 STARTUP NOTIFICATION REPORTS ........................................................................... 25
6 ACHIEVING READINESS ................................................................................................. 28
7 ROLES AND RESPONSIBILITIES ................................................................................... 28
7.1 Contractor Line Management. ....................................................................................... 28
7.2 DOE Field Element Line Management. ......................................................................... 30
7.3 DOE Headquarters Line Management, including Oversight Organizations. ................ 32
7.4 Office of Health, Safety and Security. ........................................................................... 32
7.5 Readiness Review Team Leader. ................................................................................... 32
7.6 Readiness Review Team Members. ............................................................................... 34
Section 2
8 OPERATIONAL READINESS REVIEWS ....................................................................... 35
8.1 Plan of Action. ............................................................................................................... 35
8.2 Operational Readiness Review Implementation Plan. ................................................... 41
8.3 Implementation Plan Format.......................................................................................... 42
8.4 Conduct of Operational Readiness Reviews. ................................................................. 45
8.5 Contractor Operational Readiness Reviews. .................................................................. 48
8.6 Readiness to Proceed Memorandum. ............................................................................. 50
8.7 DOE Action Following Receipt of the Readiness to Proceed Memorandum. ............... 51
8.8 DOE Operational Readiness Reviews. .......................................................................... 52
8.9 Documentation of Operational Readiness Review Results. .......................................... 52
8.10 Prestart and Post-Start Findings. .................................................................................... 57
8.11 Corrective Action Plans. ................................................................................................ 57
8.12 Operational Readiness Review Follow-up Activities. ................................................... 58
8.13 Action Tracking and Closure Methodology. ................................................................. 59
DOE-STD-3006-YR
ii
8.14 DOE Line Management Oversight of the Operational Readiness Review Process. ...... 59
8.15 Independent Oversight Organizations. ........................................................................... 61
8.16 Authorization to Start Operations. ................................................................................. 61
9 READINESS ASSESSMENTS ............................................................................................ 61
9.1 Plan of Action. ............................................................................................................... 62
9.2 Readiness Assessment Implementation Plan. ................................................................ 68
9.3 Conduct of Readiness Assessment ................................................................................. 72
9.4 Unsuccessful Readiness Assessments. ........................................................................... 73
9.5 Contractor Readiness Assessments. ............................................................................... 75
9.6 Readiness to Proceed Memorandum. ............................................................................. 76
9.7 DOE Action Following Receipt of the Readiness to Proceed Memorandum (For use
Section 3
when DOE is the SAA). ........................................................................................... 78
9.8 DOE Readiness Assessments. ........................................................................................ 78
9.9 Documentation of Readiness Assessment Results. ........................................................ 79
9.10 Prestart and Post-Start Findings. .................................................................................... 82
9.11 Corrective Action Plans. ................................................................................................ 83
9.12 Readiness Assessment Follow-up Activities. ................................................................ 84
9.13 Action Tracking and Closure Methodology. ................................................................. 84
9.14 DOE Line Management Oversight of the Readiness Assessment Process. ................... 85
9.15 Independent Oversight Organizations. ........................................................................... 87
9.16 Authorization to Resume Operations. ............................................................................ 87
10 EQUIVALENCIES AND EXEMPTIONS ......................................................................... 87
APPENDIX 1. RECOMMENDED APPLICATION OF THE GRADED APPROACH
IN READINESS REVIEW PLANNING ................................................................................. 1-1
APPENDIX 2. EXPECTATIONS FOR CORE REQUIREMENTS (CRs) ................... 2-1
APPENDIX 3. READINESS REVIEW WRITING GUIDE ........................................... 3-1
DOE-STD-3006-YR
iii
This page is intentionally blank.
DOE-STD-3006-2010
1
FOREWORD
1. This Department of Energy (DOE) technical standard is approved for use by all DOE
Components and their contractors.
2. DOE technical standards, such as this Standard, do not establish requirements. However, all
or part of the provisions in a DOE standard can become requirements under the following
circumstances:
a. They are explicitly stated to be a requirements in a DOE requirement documents; or
b. The organization makes a commitment to meet a standard in a contract or in an
implementation plan or program plan required by a DOE requirements document.
Throughout this Standard, only the word “must” is used to denote actions which are required
to be performed to assure adequate implementation of the Order. This Standard cannot
create or imply, directly or indirectly a requirement that is not in the Order. Every effort has
been made to minimize “directive” type of statements which could be interpreted as
requirements. However, as mentioned above, only “must” statements denote Order
requirements, regardless of the grammatical structure.
3. Comments in the form of recommendations, pertinent data and lessons learned that may
improve this document should be sent to:
Michael Hillman
Office of Nuclear Safety Policy and Assistance
Office of Nuclear Safety, Quality Assurance and Environment
Office of Health, Safety and Security
U.S. Department of Energy
Washington, DC, 20585-0019
michael.hillman@hq.doe.gov
DOE-STD-3006-2010
2
1 SCOPE, PURPOSE, AND ORGANIZATION
1.1 Scope.
Section 4
Department of Energy (DOE) Order (O) 425.1D, Verification of Readiness to Startup or
Restart Nuclear Facilities, specifies the conditions and circumstances under which a
Readiness Review (RR) is required as part of a new start or restart process. This Standard
provides standardized methods and approaches for planning and conducting RRs. This
Standard also provides guidance for preparation of exemption requests in accordance with
DOE O 251.1C. DOE O 425.1D requirements for RRs apply both to responsible
contractors and to DOE. Accordingly, the methods and approaches provided in this
Standard are applicable to both contractors and DOE.
1.2 Purpose.
This Standard describes acceptable methods and approaches for meeting the RR
requirements of DOE O 425.1D. Specifically this Standard describes methods and
approaches for:
1. determining the type of RR that is appropriate to the specific facility startup consistent
with the history, hazards, and complexity of the facility being started up or restarted;
2. developing the Startup Notification Report (SNR) which documents the results of the
process for determining the type of readiness;
3. conducting the RR, including development of the Plan of Action (POA) and
Implementation Plan (IP), selection of team members, and performance and
documentation of the RR;
4. achieving readiness; and,
5. providing examples of process deliverables to include a writing guide and suggested
processes for achieving readiness.
The requirements in DOE O 425.1D are only applicable to startup or restart of Hazard
Category 1, 2, or 3 nuclear facility, activity or operation. This Standard provides
acceptable methods and approaches for meeting the specific requirements of that Order.
The methods and approaches provided in this Standard may be useful to line managers
regarding the startup or restart of radiological facilities or non-nuclear facilities in
accordance with the requirements of DOE O 430.1A. DOE line managers are encouraged
to consider the methods and approaches in this Standard when developing requirements or
procedures for startup or restart of radiological or non-nuclear facilities.
DOE-STD-3006-2010
3
1.3 Organization of the Standard.
1.3.1 Overview of the Readiness Review Process.
This section provides a history and sequential summary of the actions, responsibilities,
decisions, and documents associated with the Operational Readiness Review (ORR) and
Readiness Assessment (RA) processes. It is organized starting with the type of RR
required, development of RR plans, achieving readiness, and conduct and reporting of RRs.
This section also contains general information for gaining an understanding of the
principles and the expectations of the ORR or RA processes.
1.3.2 Determining the Scope and the Level of Readiness Review Required.
This section discusses the expectations for determining the level of RR required whenever
a nuclear facility is being started or restarted. It contains expectations for the
considerations to be included in the process as well as the attributes that should be included
in the contractor and DOE procedures that define the process.
1.3.3 Startup Notification Reports.
This section discusses the expectations and requirements for preparing, submitting, and
approving SNRs. The discussion includes the expectations for the contents of the SNR as
well as the attributes of the contractor and DOE procedures for development, review, and
approval of the SNR.
Section 5
1.3.4 Achieving Readiness.
This section discusses the processes and considerations for achieving readiness in a
planned, efficient, and predicable manner. Although the focus and purpose of DOE O
425.1D and this Standard are to verify that readiness has been achieved to commence
nuclear operations, the ability to successfully implement the Order and Standard is
dependent on the adequacy of contractor processes for achieving readiness.
1.3.5 Roles and Responsibilities.
This section discusses the roles and responsibilities for the processes and activities required
by the Order and Standard. It describes the activities of DOE and contractor line
management and oversight organizations as well as the RR Team Leader and team
members. The requirements for individual expectations are further discussed in the
specific sections of the Standard in which the tasks are discussed.
1.3.6 Conduct of Operational Readiness Reviews.
This section provides the detailed processes and methods for planning and conducting an
ORR, and is arranged by the time sequence of events associated with the ORR. The
discussion includes a description of the required documentation, including a recommended
content and format. It also discusses the actions required of line management, the ORR
DOE-STD-3006-2010
4
Team Leader, and team members to accomplish the process, including the actions needed
to resolve deficiencies and grant final approval to start nuclear operations.
1.3.7 Conduct of Readiness Assessments.
This section describes the detailed processes and methods for planning and conducting an
RA, and is arranged by the time sequence of events associated with the RA. The
discussion includes a description of the required documentation, including a recommended
content and format. It also discusses the actions required of line management, the RA
Team Leader, and team members to accomplish the process, including the actions needed
to resolve deficiencies and grant final approval to start nuclear operations.
1.3.8 Exemptions.
For information on processing exemptions, see DOE Order 251.1A: Directive System
1.3.9 Appendices.
The Appendices contain detailed information useful to the individual team members or line
managers to assist in preparing the documents required during the ORR or RA process:
• Appendix 1 discusses the recommended use of the graded approach to assist in
defining the scope of the RR.
• Appendix 2 contains guidance to clarify the intended scope and review approaches
associated with several Core Requirements (CRs) that have caused confusion in the
past.
• Appendix 3 is a writer’s guide containing information and examples of required or
recommended forms and document content. It is intended to assist team members in
developing required documents and in documenting their activities and findings.
2 DEFINITIONS
This section defines the terms used in DOE O 425.1D and this Standard. The description or
discussion concerning the terms may be expanded or more specific than definitions found in
other DOE documents. However, the uses of them in this Standard are consistent with
definitions provided in other DOE documents. All definitions used in Section 3 of 10 CFR
Part 830, Nuclear Safety Management, apply and are included in this listing for convenience
and clarity. Definitions from Section 3 of 10 CFR 830 are indicated by an asterisk (*).
Where compliance with any section of this standard is required, the terms defined in this
section should be used as defined in this section without alteration.
Section 6
• Administrative Controls (AC)*: The provisions relating to organization and
management, procedures, recordkeeping, assessment, and reporting necessary to ensure
safe operation of a facility.
DOE-STD-3006-2010
5
• Authorization Agreement (AA): Documented basis between DOE and the contractor
for high-hazard nuclear facilities (Hazard Categories 1 and 2) that incorporates the
results of DOE’s review of the contractor’s proposed authorization basis for a defined
scope of work. The AA contains key terms and conditions (i.e., controls and
commitments) under which the contractor is authorized to perform work. Any changes
to these terms and conditions require DOE approval.
• Authorization Basis (AB)*: Safety documentation supporting the decision to allow a
process or facility to operate. Included are corporate operational environmental
requirements as found in regulations and specific permits, and, for specific activities,
work packages or job safety analyses.
• Breadth: The set of CRs and the physical boundaries evaluated by the ORR or RA team
during the RR. The breadth is specified in the POA by line management.
• Core Requirement (CR): A fundamental area or topic evaluated during an ORR or RA
to assess whether a facility can be operated safely.
• Criteria and Review Approach Document (CRAD): This document lists the criteria that
the technical experts (team members) plan to use to evaluate and describes the
objective evidence that is gathered to determine whether the criteria have been met.
The review approach consists of evaluating a sampling of documents,
hardware/systems, people, and performance. CRADs are a key component of the
Implementation Plan (IP) for the RR.
• Depth: The depth of a review relates to the level of analysis, documentation, or action
by which a review objective is assessed. The depth to which different review
objectives are assessed may vary within an individual RR. Depth could vary from a
simple records review to a detailed assessment that includes a review of all records, all
references, and all involved individuals and physical spaces. The POA establishes the
breadth of the review and broadly describes the desired depth. The CRADs, part of the
IP, translate the POA description of the depth into practical terms of what is intended
be reviewed and by what approach.
• Design Feature*: The design features of a nuclear facility specified in the Technical
Safety Requirements (TSRs) that, if altered or modified, would have a significant
effect on safe operation.
• Directed Shutdown: An unscheduled termination of program operations or activities
directed by contractor management, local DOE officials, or by DOE Headquarters.
• Document*: Recorded information that describes, specifies reports, certifies, requires,
or provides data or results.
• Documented Safety Analysis (DSA)*: Documented analysis of the extent to which a
nuclear facility can be operated safely with respect to workers, the public, and the
DOE-STD-3006-2010
6
environment, including a description of the conditions, safe boundaries, and hazard
controls that provide the basis for ensuring safety.
• Environmental Restoration Activities*: The processes by which contaminated sites and
facilities are identified and characterized and by which contamination is contained,
treated, or removed and disposed.
Section 7
• Finding: Nonconformance with a stated requirement that represents either: (1) a
systematic failure to establish or implement an adequate program or control; or (2) a
significant failure that could result in unacceptable impact on the safety of personnel,
the facility, the general public, or the environment during nuclear operations.
• Fissionable Material*: A nuclide capable of sustaining a neutron-induced chain
reaction (e.g., uranium-233, uranium-235, plutonium-238, plutonium-239, plutonium-
241, neptunium-237, americium-241, or curium-244).
• Graded Approach*: The process used to determine the level of analysis,
documentation, and actions necessary to comply with a requirement that is
commensurate with: (1) the relative importance to safety, safeguards, and security; (2)
the magnitude of any hazard involved; (3) the lifecycle stage of a facility; (4) the
programmatic mission of a facility; (5) the particular characteristics of a facility; (6) the
relative importance of radiological and non-radiological hazards; and (7) any other
relevant factor.
• Hazard*: A source of danger (i.e., material, energy source, or operation) with the
potential to cause illness, injury, or death to a person or damage to a facility or to the
environment (without regard to the likelihood or credibility of accident scenarios or
consequence mitigation).
• Hazard Category (HC): The consequences of releases of radioactive or hazardous
material are evaluated as required by 10 CFR 830 and classified by the following
Hazard Categories:
a. Category 1 – The hazard analysis shows the potential for significant offsite
consequences.
b. Category 2 – The hazard analysis shows the potential for significant onsite
consequences.
c. Category 3 – The hazard analysis shows the potential for only significant localized
consequences.
DOE-STD-1027-92, Hazard Categorization and Accident Analysis Techniques for
Compliance with DOE Order 5480.23, Nuclear Safety Analysis Reports, Change Notice
1, contains additional information on methods and criteria for determining Hazard
Categories.
• Hazard Controls*: Measures to eliminate, limit, or mitigate hazards to workers, the
public, or the environment, including:
DOE-STD-3006-2010
7
a. physical, design, structural, and engineering features;
b. safety structures, systems, and components (SSCs);
c. safety management programs (SMPs);
d. TSRs; including SACs and,
e. other controls necessary to provide adequate protection from hazards.
• Implementation Plan (IP): The procedural document by which the RR is conducted.
This document implements the scope and direction approved in the POA and defines
the depth of the review. Sections 8.2 and 9.3 describe the contents, preparation, and
use of the IP.
• Independent Verification Review (IVR): A formalized verification of the completeness
and adequacy of the implementation of the safety basis (DSA and TSRs) for a nuclear
facility. The IVR process is defined in local procedures. A successful IVR, including
the resolution of all pre-start issues, may be a prerequisite to the start of an RR as
defined in DOE O 425.1D.
• Interruption: A cessation of facility program work required to perform scheduled
activities (such as programmatic or equipment adjustments, reactor refueling,
maintenance, surveillance, tests, inspections, or safety upgrades) or for programmatic
reasons unrelated to the facility’s ability to operate, such as a funding shortfall, is a
planned interruption. Local procedures should define the review requirements for
planned interruptions or shutdowns.
Section 8
• Limiting Condition for Operation (LCO)*: The limit that represents the lowest
functional capability or performance level of safety SSCs required for safe operations.
• Limiting Control Settings (LCSs)*: The settings on safety systems that control process
variables to prevent exceeding a safety limit.
• Major Modification*: A modification to a DOE nuclear facility that substantially
changes the existing safety basis for the facility. This is not the same as a Substantial
Modification. See the definition for Substantial Modification below.
• Management Self Assessment (MSA): A quality process planned and accomplished by
line management to assist in achieving readiness. The process, while not required by
DOE O 425.1D or this Standard is an important element in ensuring readiness to start
nuclear operations and thus achieve readiness to conduct the RR required by DOE O
425.1D.
• New Nuclear Facility: This is a reactor or a nonreactor nuclear facility where an
activity is initiated for or on behalf of DOE that includes any related area, structure,
facility, or activity to the extent necessary to ensure proper implementation of the
requirements established in 10 CFR 830. The term refers to an entire new facility (or
conversion of an existing non-nuclear facility to a nuclear mission) devoted to the
operation and maintenance of a new program activity, which is generally covered by a
unique DSA.
DOE-STD-3006-2010
8
• Non-reactor Nuclear Facility*: Those facilities, activities, or operations involve, or will
involve, radioactive and/or fissionable materials in such form and quantity that a
nuclear or a nuclear explosive hazard potentially exists to workers, the public, or the
environment. This excludes accelerators and their operations and activities involving
only incidental use and generation of radioactive materials or radiation such as check
and calibration sources, use of radioactive sources in research and experimental and
analytical laboratory activities, electron microscopes, and X-ray machines.
• Nuclear Facility*: Reactor and non-reactor nuclear facilities where an activity is
conducted for or on behalf of DOE that includes any related area, structure, facility, or
activity to the extent necessary to ensure proper implementation of the requirements
established by 10 CFR 830.
• Nuclear Operations: As used in this Standard, Nuclear Operations means nuclear
facilities, operations, and/or activities that fall within the scope of DOE O 425.1D
• Operating Limits*: The limits required to ensure the safe operation of a nuclear facility,
including limiting control settings and limiting conditions for operation.
• Plan of Action (POA): The document prepared by line management that describes the
scope of the RR, the prerequisites to be met to begin the RR, and the proposed Team
Leader for the RR. The contractor and DOE both prepare POAs for their respective
RRs (in some instances as specified in the SNR, a DOE RA may not be required).
Both contractor and DOE POAs when required are submitted to the Startup Approval
Authority (SAA) for approval. The designated RR Team Leader(s) develops their IP
from the approved POA.
• Preliminary Documented Safety Analysis (PDSA)*: Documentation prepared in
connection with the design and construction of a new DOE nuclear facility or a major
modification to a DOE nuclear facility that provides a reasonable basis for the
preliminary conclusion that the nuclear facility can be operated safely through the
consideration of factors such as:
Section 9
1) the nuclear safety design criteria to be satisfied;
2) a safety analysis that derives aspects of design that are necessary to satisfy the
nuclear safety design criteria; and,
3) an initial listing of the safety management programs needed to address operational
safety considerations.
• Prerequisites (PR): A set of specific, measurable actions or conditions identified in the
contractor and DOE POAs that are to be completed prior to the start of the respective
ORR or RA. At minimum, prerequisites are identified for each of the applicable Core
Requirements of DOE O 425.1D.
• Process*: A series of actions that achieves an end or result.
DOE-STD-3006-2010
9
• Program Work: Work in a reactor or non-reactor nuclear facility that is accomplished
to further the goals of the facility mission or the program for which the facility is
operated. Program work may include D&D or Environmental Restoration activities
when that is the mission of the facility. Program work is not accomplished when an
operational facility is shut down. Program work does not include work that would be
required to maintain the facility in a safe shutdown condition, minimize radioactive
material storage, or accomplish modifications and correct deficiencies required before
program work can resume.
• Quality*: The condition achieved when an item, service, or process meets or exceeds
the user’s requirements and expectations.
• Quality Assurance*: All those actions that provide confidence that quality is achieved.
• Quality Assurance Program (QAP)*: The overall program or management system
established to assign quality assurance responsibilities and authorities, define policies
and requirements, and provide for the performance and assessment of work.
• Radiological Facility: A nuclear facility that is less than nuclear hazard category 1, 2,
or 3. DOE O 425.1D does not apply to radiological facilities.
• Reactor*: An apparatus that is designed or used to sustain nuclear chain reactions in a
controlled manner, such as research, test, and power reactors, critical and pulsed
assemblies, and any assembly that is designed to perform subcritical experiments that
could potentially reach criticality. Unless modified by words such as containment,
vessel, or core, refers to the entire facility, including the housing, equipment, and
associated areas devoted to the operation and maintenance of one or more reactor
cores.
• Record*: A completed document or other medium that provides objective evidence of
an item, service, or process.
• Readiness Assessment (RA): A review conducted to determine a facility’s readiness to
start up or restart when an ORR is not required.
• Readiness Review (RR): A review conducted to determine readiness to start up or
restart a nuclear facility, activity, or operation. There are two types of RRs: ORRs and
RAs.
• Readiness to Proceed (RTP) Memorandum: The formal document submitted by the
contractor certifying the conclusion that the facility is prepared to start or resume
nuclear operations. The contractor RR final report and finding closure packages or
corrective action plans, along with the appropriate endorsements, are attached to the
RTP.
• Restart: The resumption of program work. Restarts requiring an RR can occur in
operating facilities if the process to be resumed meets RR requirements. A restart RR
DOE-STD-3006-2010
10
in accordance with DOE O 425.1D may be required even if the same program work is
ongoing in another portion of the operating facility.
Section 10
• Safety Basis (SB)*: The DSA and hazard controls that provide reasonable assurance
that a DOE nuclear facility can be operated safely in a manner that adequately protects
workers, the public, and the environment.
• Safety-Class Structures, Systems, and Components*: Those SSCs, including portions
of process systems, whose preventive or mitigative function is necessary to limit
radioactive hazardous material exposure to the public, as identified by the DSA.
• Safety Evaluation Report (SER)*: The report prepared by DOE to document.
1) The sufficiency of the DSA for a Hazard Category 1, 2, or 3 nuclear facility;
2) The extent to which a contractor has satisfied the requirements of 10 CFR 830
Subpart B; and,
3) The basis for approval by DOE of the safety basis for the facility, including any
conditions for approval.
• Safety Limits (SL)*: The limits on process variables associated with those safety-class
physical barriers (generally passive) that are necessary for the intended facility function
and that are required to guard against the uncontrolled release of radioactive materials.
• Safety Management Program*(SMP): A program designed to ensure that a facility is
operated in a manner that adequately protects workers, the public, and the environment
by covering an area such as quality assurance, maintenance of safety systems,
personnel training, conduct of operations, inadvertent criticality protection, emergency
preparedness, fire protection, waste management, or radiological protection of workers,
the public, and the environment.
• Safety Management System (SMS)*: An integrated safety management system
established consistent with 48 CFR 970.5223-1.
• Safety-Significant Structures, Systems, and Components*: The SSCs that are not
designated as safety-class SSCs, but whose preventive or mitigating function is a major
contributor to defense in depth or worker safety as determined in the safety basis.
• Safety Structures, Systems, and Components (SSC)*: Both safety-class and safety-
significant SSCs.
• Scope: The overall magnitude of the RR, as defined by the physical breadth and depth
of the facilities and equipment to be started, the breadth of CRs selected, and the depth
of evaluation of these CRs during the RR. The POA defines the scope of the RR when
it establishes the breadth and broadly describes the desired depth.
DOE-STD-3006-2010
11
• Service*: The performance of work, such as design, manufacturing, construction,
fabrication, assembly, decontamination, environmental restoration, waste management,
laboratory sample analyses, inspection, nondestructive examination and testing,
environmental qualification, equipment qualification, repair, installation, or the like.
• Shutdown: (1) A situation in which a reactor is taken subcritical, either manually or
automatically, to a safe shutdown condition; (2) a condition in which a nonreactor
nuclear facility, activity, or operation ceases; or (3) a condition in which a
programmatic nuclear activity ceases (but the structure containing the activity may
remain operational, i.e., not shut down). In a shutdown condition, a facility must still
meet all applicable TSRs and environmental, safety, and health requirements.
Section 11
• Short Interruption: A cessation of program work required to perform scheduled or
unscheduled activities (such as programmatic or equipment adjustments, reactor
refueling, maintenance, surveillance, tests, inspections, or safety upgrades) or for
programmatic reasons unrelated to the facility’s ability to operate, such as a funding
shortfall, for which adequate plans pre-exist that ensure a safe restart without the need
for a formal RR. Local procedures define the circumstances that are considered short
interruptions and the requirements for restart authorization.
• Specific Administrative Control (SAC). An administrative control is designated as a
SAC if (1) it is identified in the documented safety analysis as a control needed to
prevent or mitigate an accident scenario, and (2) it has a safety function that would be
safety significant or safety-class if the function were provided by an SSC. Examples
are discrete operator actions, combustible loading program limits, and hazardous
material limits protecting hazard analyses or facility categorization. (SACs are not
programmatic administrative controls included in TSRs.) (DOE-STD-1186-2004)
• Startup Authorization Authority (SAA): The line manager who is designated in
accordance with DOE O 425.1D, section 4.b to authorize the start of nuclear operations
when all requirements of the Order have been met. The SAA may range from a senior
contractor line manager to the Secretary of Energy. For each startup or restart, the
SAA is designated in the SNR.
• Startup Notification Report (SNR): A quarterly report (or at a periodicity as designated
by the PSO) by each responsible contractor to identify nuclear facility new starts and
restarts scheduled in the next year. The report identifies the facility and, based on the
criteria in DOE O 425.1D, specifies whether an ORR or a RA is required. The SNR
also identifies the SAA and updates previously provided information.
• Startup or Restart Plan: The management plan developed by the responsible contractor
that describes the process of deliberate, controlled operations the contractor intends to
follow after authorization to start nuclear operations following an RR. Appendix 2
contains additional information on the suggested content of a startup plan.
• Substantial Process, System or Facility Modification: A modification that requires that
DOE conduct an RA following completion of the contractor’s readiness activities.
DOE-STD-3006-2010
12
DOE O 425.1D requires that local site implementing procedures must provide a
process for determining when a modification is substantial based on the impact of the
changes to the safety basis and the extent and complexity of changes, whether or not
these changes resulted in a positive Unreviewed Safety Question (USQ). Contractor
and DOE local procedures for determining the level of readiness should include a
process for determining whether a substantial modification has occurred. Items to be
considered when making the determination should include:
o the number and significance of operational process changes necessary to
accommodate the modification;
o the number of procedure changes and the difficulty or significance of the
process changes to which the procedures apply;
o changes to the process controls, limits, and instrumentation;
o the necessary level of training or retraining of operational and oversight staff to
introduce the modification;
Section 12
o the significance of the changes to the DSA and TSRs, with emphasis on the
operational aspects of the changes; and,
o the level of operational process change and complexity of operational activities.
A change that meets one or more of the following criteria should be evaluated using local
procedures to determine whether it meets the criteria for a Substantial Process Change:
1) Alters the footprint of an existing Hazard Category 1, 2, or 3 facility with the
potential to adversely impact one or more credited safety functions of the existing
facility;
2) Introduces a new hazard not previously analyzed that requires a revision to the
Hazards Analysis.
Or if the change:
1) Requires the expansion of work into an existing area of a facility that is not
currently within the Safety Basis for that facility;
2) Requires a structural addition to an existing building or structure that is designed to
house hazardous activities or operations and that should require a new or revised
Safety Basis;
3) Involves environmental remediation activities in a new geographic area, structure,
or building, provided that the work can reasonably be expected to encounter
quantities of nuclear materials that would require designation as a Hazard Category
2 nuclear facility per DOE-STD-1027-92, Change Notice 1;
DOE-STD-3006-2010
13
4) Requires deactivation, decommissioning, or demolition of a facility or activity
within a facility.
• Surveillance Requirement (SR)*: A requirement relating to testing, calibration, or
inspection to ensure that the necessary operability and quality of safety SSCs and the
supporting systems required for safe operations are maintained, that facility operation
is within safety limits, and that LCSs and LCOs are met.
• Technical Safety Requirements* (TSR): The limits, controls, and related actions that
establish the specific parameters and requisite actions for the safe operation of a
nuclear facility; and, as appropriate for the work and the hazards identified in the
facility DSA, includes safety limits, operating limits, surveillance requirements,
administrative and management controls, use and application provisions, and design
features, as well as a bases appendix.
• Unplanned Shutdown: An interruption of an activity or operation at a facility for which
adequate procedures do not pre-exist that would permit safe restart of the facility
without the conduct of a readiness review.
• Unreviewed Safety Question (USQ)*: A situation where:
1) the probability of occurrence, the consequences of an accident, or the malfunction
of equipment important to safety previously evaluated in the DSA could be
increased;
2) the possibility of an accident or malfunction of a different type than those
previously evaluated in the DSA could be created;
3) a margin of safety could be reduced; or,
4) the DSA may not be bounding or may be otherwise inadequate.
• Unreviewed Safety Question Process*: The mechanism for keeping a safety basis
current by reviewing potential USQs, reporting USQs to DOE, and obtaining approval
from DOE prior to taking any action that involves a USQ.
• Vital Safety Systems (VSS). Vital safety systems are safety-class systems, safety-
significant systems, and other systems that perform an important defense-in-depth
safety function.(DOE-STD-1073-2003)
3 OVERVIEW OF THE READINESS REVIEW PROCESS
Section 13
This section provides the background and overview of the process for verifying readiness
to start up or restart nuclear operations within DOE nuclear facilities. DOE O 425.1D
establishes the requirements for verifying readiness. This Standard provides guidance on
approaches and methods that are acceptable for implementing the requirements of the
Order, and includes information that clarifies and expands on requirements included in the
Order.
DOE-STD-3006-2010
14
3.1 History and Purpose of Readiness Reviews.
The Readiness Review process was developed to provide a high degree of confidence that
new and restarted DOE nuclear facility operations will be conducted as intended by the
design and safety basis. A graded independent review approach is used. Independence
was deemed necessary to avoid conflicts of interest that could compromise reviewer ability
to objectively determine the status of the proposed operation.
The Readiness Review process was modeled after Naval Nuclear Propulsion and Nuclear
Regulatory Commission programs and processes. Reviews are based on records review,
observation of equipment and operations, and interviews of relevant personnel. In certain
cases, two reviews are required (contractor and Federal) due to the current degree of
confidence in contractor assurance systems.
Prior to the formal RR process, the method for DOE to authorize the commencement of
new nuclear operations was unclear. Both extremes of readiness verification were possible.
Cursory reviews would raise safety issues while open-ended, extensive reviews could
continue indefinitely introducing significant delay and expense to DOE programs.
The RR process identified in this Standard addresses those issues by providing a well
defined process. Future improvements in contractor assurance programs may warrant
future streamlining of the RR process.
3.2 Differences Between Operational Readiness Reviews and Readiness Assessments.
Readiness reviews required by DOE O 425.1D are grouped into two types: ORRs and RAs.
The differences between an ORR and an RA involve the scope of the review. The scope
incorporates the breadth and depth of the review and includes the processes, personnel, and
equipment being assessed as well as the nuclear SMPs. The scope of a review is defined
by the physical or geographic limits of the review, encompassing the systems, facilities,
and operations being started, and the CRs that include the SMPs and describe the
geographic attributes that must be assessed (see the discussion of CRs in section 3.4
below). If the geographic limits are accurately defined and all CRs fully evaluated, the
assumption of DOE O 425.1D is that all elements necessary for determining readiness to
start nuclear operations should have been evaluated. The fundamental assumption is that
the ORR scope includes all of these elements. In specific cases discussed in DOE O
425.1D and later in this Standard, some CRs may be excluded following a recent
satisfactory independent review.
In the case of the RA, the assumption is that only selected elements need to be evaluated to
verify readiness to start or restart nuclear operations. The RA assumes that identified
elements of the nuclear safety management infrastructure are in a known condition that is
satisfactory to support the nuclear operation to be started; therefore, they need not be
reevaluated. The scope of the RA should be carefully defined to evaluate those elements
that are unique to the operation being started or restarted and to exclude those elements for
which there is reason to believe that existing conditions support the nuclear operation being
started. In reality, each RA may have a unique scope that may be as comprehensive as an
Section 14
DOE-STD-3006-2010
15
ORR or as limited as a simple checklist of a few specific items. The scope of the ORR or
RA is defined in the POA, which is prepared by line management and approved by the
SAA.
As discussed above, in some cases, both the contractor and DOE conduct RRs. In cases
when an ORR is required, the contractor and DOE always conduct ORRs. The DOE ORR
may not start until the contractor ORR has been completed, the identified findings are
resolved or addressed by an approved corrective action plan, and a formal Readiness to
Proceed Memorandum has been submitted to DOE. In the case of an RA, there is more
flexibility as to whether it is conducted by a contractor only, jointly (when approved), or
independently by both the contractor and DOE. The type of RA and its sequencing should
reflect the unique operational circumstances as well as the experience and demonstrated
competence of the individual contractor as viewed by the SAA.
The DOE RR is different from a properly executed contractor RR because it assesses the
adequacy and accuracy of the contractor RR. Because the contractor RR should provide
the substantial basis for acceptance of readiness, the DOE RR should assess the scope of
the contractor RR and should include verification by sampling contractor results (e.g.,
verifying the conduct of operations by walking down procedures, observing normal and
off-normal operations or training evaluations, and quizzing personnel on training material).
The DOE RR should place significant emphasis on the effectiveness of the contractor’s
preparations through demonstrations of such activities as normal operations, abnormal
events, and emergency drills. Additionally, the DOE RR should assess the readiness of the
responsible DOE line organization to safely oversee operations and the effectiveness of
coordination among organizations. Note that in some situations discussed later in this
standard, a DOE RR may not be required.
3.3 Determining the Level of Readiness Review and Contents of the Startup Notification
Report.
DOE O 425.1D requires that every startup or restart of a nuclear facility, operation, or
activity be evaluated to determine the required level of RR. For routine resumption of a
facility, operation, of activity after a short interruption, if approved contractor operational
procedures are used no additional RR is required. For conditions that meet DOE Order
section 4.a.2.b, an ORR must be conducted. For all other startups or restarts, an RA is
required.
As noted earlier, an RA may be as comprehensive as an ORR or as simple as a checklist.
The contractor may conduct a single RA, joint RA (when approved), or conduct an RA
followed by a second conducted by DOE. The contractors and DOE are required to
develop processes by which they assess the projected startups and restarts to determine the
level of RR that is required. As discussed later in this Standard, the methodology used for
making the determination should be formal and deliberate. All startups and restarts of
nuclear operations must be considered.
Each quarter (or on a periodicity as defined by the PSO) the contractor is required to
prepare and submit an SNR to its immediate DOE Line Management that identifies all
DOE-STD-3006-2010
16
Section 15
startups or restarts requiring a RR. Projecting ahead at least one year, the SNR must
propose the level of RR and identify the SAA. The SNR must contain adequate
information about each operation and facility to support and defend the recommendations
being made. DOE Line Management (HQ and Field) approves their respective activities of
the SNR for which they are the SAA. Contractors and DOE should develop procedures for
the preparation and content of the SNR. A later section in this Standard provides detailed
expectations for the processes to develop, review, approve, and maintain the SNR.
3.4 Core Requirements.
DOE O 425.1D specifies 17 CRs that must be considered when planning each ORR/RA
(14 for contractor ORRS/RAs and three additional CR for DOE ORRs/RAs). As stated in
the Order: “These CRs verify the readiness of personnel, procedures, programs, and
equipment within the scope of the RR to safely start nuclear operations.” The fundamental
assumption is that if the programs, operations, equipment, and facilities within the physical
or geographic scope of the RR are shown to meet all of the elements of the CRs, readiness
to start nuclear operations within the facility has been achieved. It is essential that
personnel associated with planning and achieving readiness, as well as those responsible
for planning and conducting RRs, have a clear understanding of the CRs and how they
relate to readiness to start or restart nuclear operations. In aggregate, the CRs should focus
the RR on the following broad functional areas:
• implementation of SMPs to fully and effectively support the nuclear facility and
nuclear operations within the scope of the RR;
• implementation and maintenance of appropriate nuclear safety basis documentation
that has been prepared and approved in accordance with the requirements of 10 CFR
830 Subpart B for the nuclear facility, including all nuclear operations within the scope
of the RR;
• physical readiness of the systems and equipment within the scope of the RR;
• personnel readiness and operational proficiency, including emergency and abnormal
alarm response for all nuclear operations within the scope of the RR; and.
• readiness of DOE to oversee contractor nuclear operations within the scope of the RR.
The full breadth and depth of every CR may not be required in every situation to verify
readiness to start nuclear operation; therefore, it is important that the RR process
recognizes the need to tailor or exclude some parts or all of some CRs. Line management
tailors the scope of CRs in the POA. Detailed processes and considerations for developing
the POA are described in a later section of this Standard.
3.5 Focus and Sequence of Contractor and DOE Readiness Reviews.
This section provides a summary of the normal sequence of events and deliverables of the
RR process. It is required that the contractor and DOE have formal procedures to direct the
DOE-STD-3006-2010
17
process. DOE Field Line Management must concur with the contractor’s procedures. The
times and durations in this discussion are suggested to permit the RR process to proceed
efficiently with minimum impact on the critical path to the start of nuclear operations.
Section 16
The RR process starts upon the determination that a nuclear facility, activity, or operation
is to be started or restarted. At that time, the level of the review is determined and the
startup is added to the SNR. At least six months before the projected date for achieving
readiness, contractor line management should prepare the POA. The POA describes the
scope of the RR, lists prerequisites for achieving readiness, and proposes the RR Team
Leader. The contractor POA should be submitted four to six months prior to the projected
start of the RR.
If DOE is also required to conduct an RR, a DOE POA must also be prepared. The DOE
POA must describe the scope of the RR, prerequisites for the DOE RR, and the proposed
RR Team Leader.
While it is recognized that the specified timing for preparation of the POA may not always
be possible, this timing should be the stated goals of the local procedures. This timing for
submission of the POAs permits adequate time for review, comment and approval while
not inhibiting the ability of the Team Leader to prepare the IP from an approved POA.
Upon approval, the POA is provided to the approved Team Leader to prepare for the RR.
The Team Leader assembles a review team to assist in the preparation of the IP, which
includes the CRADs that the team members use to conduct the review. Together, the
CRADs incorporate the complete review scope specified in the POA. The IP specifies the
methodology for conducting the review and the process and format for documenting the
review.
As a part of achieving readiness, the contractor may conduct a management self-
assessment. Contractor efforts to achieve readiness may be conducted in accordance with a
project management plan, or other project management document. Such management
documents should include all elements of the RR scope specified in the POA. Similarly,
DOE Line Management achieves readiness to oversee contractor operations. A
management self-assessment of DOE Line Management, including management programs
to oversee contractor operations, may also be appropriate.
When the contractor has achieved readiness to start or restart a nuclear facility, activity, or
operation within the scope of the RR, a formal declaration of readiness is provided and the
Team Leader is directed to conduct the review. When a DOE RR is required, the
declaration of readiness (the Readiness to Proceed Memorandum) for the DOE RR is not
submitted until after the contractor RR, and planning for resolution of all identified
findings, are complete.
The RR team conducts the review when the declaration of readiness is received and when
directed by the SAA. The RR Team Leader submits the final report to the SAA as a basis
for approving the startup or restart. The SAA should issue the final report to line
management. Identified findings are designated by the review team as prestart
DOE-STD-3006-2010
18
(i.e., requiring resolution before the start of nuclear operations) or post-start (i.e., can be
corrected after startup or restart of nuclear operations). Line management is responsible for
developing corrective action plans to resolve the findings and determining when the
findings are resolved. Development of acceptable corrective action plans for post-start
findings must be completed before the SAA grants authorization to start or restart nuclear
operations.
3.6 DOE Headquarters and Field Line Management Oversight Responsibilities.
Section 17
Verifying readiness to startup or restart nuclear operations in DOE nuclear facilities is an
important element in the defense-in-depth process to ensure safety of nuclear operations.
As a result, DOE O 425.1D specifies numerous oversight responsibilities of the processes
by DOE Field and DOE Headquarters Line Management.
DOE Field Line Management must prepare implementing procedures and concur with
contractor implementing procedures in accordance with the Contractor Requirements
Document (CRD) in DOE O 425.1D. DOE Line Management (including DOE
Headquarters, in some instances), must review and approve the SNR. DOE Field Element
Line Management should ensure that all required elements are included in these process
documents. Process documentation such as SNRs, POAs, IPs, and RR final reports must
be provided to the appropriate PSO via the appropriate line management chain of
command. The PSO provides these documents to the appropriate CTA, as well as the
Office of Health, Safety and Security (HSS) for information and oversight action as
appropriate.
As part of the process for granting authorization to start nuclear operations within the
nuclear facility, the adequacy of corrective actions should be assessed. DOE Field Line
Management must evaluate the adequacy of the contractor’s actions for achieving
readiness. DOE Headquarters Line Management must oversee DOE Field processes for
verification of readiness to start up and restart nuclear facilities, in accordance with DOE O
226.1A, Implementation of Department of Energy Oversight Policy.
3.7 Approval to Start Up or Restart Nuclear Operations.
The end result of the process for verifying readiness to start up or restart nuclear facilities is
the authorization to start nuclear operations within the nuclear facility. DOE O 425.1D
specifies the SAA who can grant authorization to start nuclear operations. The SAA also
approves the SNR and the POA, and directs the start of the RR. If no DOE RR is required,
the SAA may be a contractor manager. In such a situation, the SAA is designated by the
SNR, which is always approved by a DOE official.
Following completion of the required RR, the team prepares a report that makes a
recommendation as to the readiness of the nuclear facility to start nuclear operations. In
most cases, the report includes prestart findings that must be resolved before nuclear
operations can be authorized to start. Formalized processes are required to evaluate the
findings and plan their resolution. When the corrective action plans are developed and
approved and the prestart findings are resolved, the SAA authorizes the start of nuclear
DOE-STD-3006-2010
19
operations within the nuclear facility. In situations when the SAA is a DOE line manager,
the contractor submits a Readiness To Proceed Memorandum following completion of the
contractor RR, develops corrective action plans for the findings from the RR, and resolves
all prestart findings with the possible exception of a short list of open issues that must be
resolved prior to the start of nuclear operations.
After the Readiness to Proceed Memorandum has been submitted, DOE conducts a RR if
required or authorizes the startup or restart of the nuclear facility, activity, or operation
once the items on the list of open issues are resolved. When the contractor is the SAA, the
contractor line management provides formal documentation to the SAA, which should
include the RR report, a corrective action plan to address the findings, and certification that
all prestart findings are resolved. With that documentation submitted and accepted, the
contractor SAA can authorize the start of nuclear operations.
Section 18
The SAA authorizes the start or restart of the nuclear facility, activity or operation. In most
instances, a startup plan to full operations is suggested. A Startup Plan should provide a
formalized and structured initial operation. Compensatory measures, including increased
supervisory oversight, may be defined. Final equipment testing may be completed if actual
materials are required to be used for the testing. The details of the initial startup period are
defined in the Startup Plan that is evaluated through review and observation of
implementation during the RR (CR 11).
4 DETERMINING THE SCOPE AND THE LEVEL OF THE READINESS REVIEW
DOE O 425.1D requires that the contractor evaluate the need to perform a RR prior to
startup and restart of all nuclear facilities, activities, or operations. This requires that a
decision be made as to the requirement for a RR for every startup of a nuclear facility,
activity, or operation whether following a weekend shutdown, following a major
modification, or starting a new facility. The Order recognizes that for resumption of
operations following a short interruption for which approved operating procedures with
appropriate attributes are applicable, no additional RR is required. However, the contractor
should have a documented decision process for determining the requirement for, and the
level of, the RR. Contractors and DOE must have approved procedures that describe the
processes by which all requirements of the Order must be accomplished.
DOE O 425.1D also requires that, on a quarterly basis (or at a frequency as specified by the
PSO) the contractor prepare and submit for DOE approval an SNR that lists each projected
startup of a nuclear facility for which a RR is required. For each startup listed in the SNR,
the level of RR should be specified with sufficient information to justify the recommended
review level. A part of the process for gaining the necessary information upon which a
recommendation can be made is to determine the unique aspects of the startup. The details
of the situation surrounding individual startup or restart should provide a basis for making a
recommendation as to the level of the RR, as well as the scope of the RR. The SNR must
also recommend the identification of the SAA, which may also be based on the scope and
type of RR. Detailed discussions of the requirements and contents of the POA and SNR
are provided later in this Standard.
DOE-STD-3006-2010
20
Readiness reviews required by DOE O 425.1D are grouped into two types: ORRs and RAs.
The differences between an ORR and an RA involve the scope of the review. The scope
incorporates the breadth and depth of the review and includes the processes, personnel, and
equipment being assessed as well as the nuclear SMPs and the depth or comprehensiveness
of the evaluation of each individual SMP. The scope of a review may be defined by the
physical or geographic limits of the review, encompassing the systems, facilities, activities,
or operations being started or restarted, and the CRs that include the SMPs and describe the
geographic attributes that must be assessed (see the discussion of CRs in paragraph 3.4.
above). If the geographic limits are accurately defined and all CRs fully evaluated, the
assumption of DOE O 425.1D is that all elements necessary for determining readiness to
start nuclear activities or operations have been evaluated. The fundamental assumption is
that the ORR scope includes all of these elements. In specific cases discussed in DOE O
425.1D and later in this Standard, it is possible to exclude some CRs following a recent
satisfactory independent review.
Section 19
In the case of the RA, the assumption is that only selected elements need to be evaluated to
verify readiness to start or restart a nuclear facility, activity, or operation. The RA assumes
that identified elements of the nuclear safety management infrastructure are in a known
condition that is satisfactory to support the nuclear operation to be started; therefore, they
need not be reevaluated. The scope of the RA is carefully defined to evaluate those
elements that are unique to the operation being started or restarted and to exclude those
elements for which there is reason to believe that existing conditions support the nuclear
facility, activity, or operation being started or restarted. In reality, each RA has a unique
scope that may be as comprehensive as an ORR or as limited as a simple checklist of a few
specific items. The scope of the ORR or RA is defined in the POA, which is prepared by
line management and approved by the SAA.
As discussed above, in some cases, both the contractor and DOE conduct independent RRs.
In cases when an ORR is required, the contractor and DOE always conduct ORRs. The
DOE ORR may not start until the contractor ORR has been completed, the identified
findings are resolved or addressed by an approved corrective action plan, and a formal
Readiness to Proceed Memorandum has been submitted to DOE. In the case of an RA,
there is more flexibility as to whether it is conducted by a contractor only, jointly (when
approved), or a contractor and DOE and its sequencing.
The specific elements and processes of the site procedures vary according to the history
and culture of the site as well as the level of maturity of the startup processes. However,
there are some attributes and considerations that should be included in every site’s
procedures and processes for determining the scope and level of RR:
A. Every startup must be considered. A process should be in place to permit site line
management to determine which startups meet the criteria to utilize approved operating
procedures. The process must consider the length of the shutdown. Operator
proficiency and the degree to which that proficiency is maintained should be
considered. The process should also consider the details of any maintenance
performed and the reliability of post-maintenance retest procedures and documentation.
Also, the process should consider any other changes that have occurred during the
DOE-STD-3006-2010
21
shutdown such as physical or procedure modifications. The process should identify the
person authorized to make the determination, the documentation required, and the
process for overseeing results.
B. The determination that a restart does not require a RR should include the following
considerations:
o The restart can be conducted utilizing contractor-approved operating procedures
that provide specific direction for operating systems and equipment during
normal operations. The procedures should verify that systems are properly
aligned and prepared to start or restart the facility, activity, or operation.
Maintenance procedures and work packages should be demonstrated to be
complete as a part of verifying readiness to start or restart the facility, activity,
or operation. Appropriate preoperational checks should be part of the
contractor-approved operating procedures that provide the specific direction for
operating systems, and.
o The restart is a resumption of routine operations after a short interruption such
as maintenance activities governed by existing maintenance procedures or
process.
Section 20
The determination as to whether the last condition is met should include the following
in aggregate:
1) The interruption is less then than six months for Hazard Category 1 facility, and
less then than twelve months for Hazard Category 2 and 3 facilities.
2) All maintenance work should be clearly defined in work packages; post-
maintenance testing was thorough and completed with satisfactory results. All
work packages should be verified to be complete and closed or evaluated and
determined not to affect the ability to resume safe operations.
3) Operating staff turnover.
4) Modifications that have been accomplished during the shutdown period which
require process procedure changes or substantive safety basis changes should be
considered. Process changes that are complex, procedure changes that require
new or significantly different operator actions, changes to safety basis that
require new controls, new hazards and hazard controls, and first time startup of
new systems are examples of modifications that should normally require a RR.
5) The number and significance of updates to the safety basis should be considered
when making the determination that no RR is required.
6) Changes to operational procedures should be limited to a number and criteria
specified in local implementing procedures. The local procedures should require
consideration of the significance and complexity of the changes and the
underlying processes. For any procedures that are changed, all implementation
training should be completed and documented for all members of the operational
and support staff.
DOE-STD-3006-2010
22
o If required by local procedures, the process should retain any necessary
documents or records that will allow a Facility Representative or other
designated DOE representative to identify restarts or startups which the
contractor process determined to not require a RR.
C. For every startup or restart that requires a RR, site procedures and processes that form
the bases for the contractor’s recommendation of the required level of RR should
include the following attributes:
[Note: When the startup or restart clearly meets one of the criteria for conducting an
ORR, it may still be useful to evaluate the following areas to assist in defining the
scope of the ORR and the preparation of the POA. In some instances, it may not be
clear whether the criteria for an ORR have been met. A possible situation is when a
new mission is introduced into a nuclear facility but the DSA and TSR are changed
only to accommodate the new mission. In that situation, it may be necessary to
evaluate the degree to which the new mission utilizes the existing infrastructure to
determine whether a full-scope ORR is appropriate. The fact that the DSA and TSRs
were only changed rather than completely replaced should not immediately preclude
consideration of the need for an ORR.]
1. Hazard Category of Facility or Area where Startup or Restart should be Performed.
Identify the Hazard Category as it currently is defined for the facility, building, or
area in which work is intended to be started or restarted. Identify the Hazard
Category of the activity being started or restarted in an existing facility or area.
2. Startup or Restart Safety Basis Impacts. If there is an updated or revised safety
Section 21
basis associated with the startup, identify the magnitude of the changes. If a change
to the safety basis has not been made, evaluate the activity as it is currently planned
against the effective safety basis using the USQ process. If changes to safety basis
documents should be needed, the elements of the activity should be described that
drive these changes and the anticipated approach to making the changes.
3. Startup or Restart Hazards. Identify and evaluate the important hazards associated
with the facility, activity or operation being started or restarted. Identify and
evaluate the nature of the hazards and the likelihood of their occurrence, compare
them with existing hazards, and indicate whether or not they are new to the site,
facility, building, or area in which the startup or restart is intended to be conducted.
Hazards to be considered that affect the risk or consequences of the nuclear activity
being started or restarted should include non-routine, industrial, chemical,
radioactive, nuclear criticality, and nuclear material hazards.
4. Startup or Restart Complexity. The impacts of expected safety basis changes
should be considered. Identify and evaluate the complexity of the startup or restart.
Items to be evaluated include whether significant changes to equipment or
processes are needed in order to support the activity being started or restarted. The
number and complexity of procedures that require changes or development and any
required training and qualification changes should be considered.
DOE-STD-3006-2010
23
5. Control Changes Needed to Support Startup or Restart. Identify and evaluate the
nature of the changes to existing controls or new controls needed to conduct the
activity or process that is being started or restarted. This attribute should consider
the complexity of new or modified controls such as whether multiple new or
modified TSR-level controls are required associated with the addition of safety-
class or safety-significant equipment or significant modifications to existing TSRs.
6. Status of SMPs. Evaluate the nature of changes required for each SMP to support
the startup or restart. Each SMP should be considered individually with a listing of
the changes or actions necessary to achieve readiness to commence nuclear
operations. The aggregate effect of the SMP status should be considered when
determining the level of RR.
7. Prior Startup or Restart Experience. Identify and evaluate any facility, building, or
area where the same or similar activities or operations have been performed.
Information that is helpful to evaluate includes similarities with existing equipment,
hazards, procedures, training, qualification, and processes. It is also important to
include the time between the startup of the first and second similar facilities. The
greater the time since the original RR, the less credit that should be taken for
conditions that were evaluated during the original RR.
8. Justification for Recommended Review Level. Based on the evaluation of the
preceding attributes, determine a recommendation for the level of RR. Justification
should be provided for the recommended level, connecting the recommended level
to the attributes described above. DOE O 425.1D is specific as to the conditions
that require an ORR. In most cases, it is clear when these conditions are met and an
ORR is recommended. When the circumstances of the startup do not meet the
criteria for an ORR, an RA is normally required unless the conditions for a routine
restart are met. When an RA is indicated, the level of the RA should be determined
by analyzing the information gathered.
Section 22
9. Determination when a DOE RA is Required. In selected situations, DOE O 425.1D
requires both a contractor and a DOE RA. In the remainder of situations when an
RA is required, the specific conditions of the startup and the site situation should be
evaluated to determine whether a DOE RA is required. The unique aspects of each
startup discussed above should be considered when making the determination as to
whether a DOE RA is required in addition to the contractor RA. An additional
consideration should be the record of the site contractor and individual facility
management in successfully achieving readiness to start nuclear operations and the
accuracy of the subsequent contractor RRs. The overall confidence of DOE site
management in the site contractor’s processes, execution, and past record should be
an important consideration in the decision whether to require a DOE RA. Only
during a DOE RA or joint RA (when approved) should the DOE site management
processes and personnel to oversee contractor operations be verified. Therefore, the
decision to not require a DOE RA should be reached when it can be confidently
DOE-STD-3006-2010
24
shown by other means that the DOE Site Management programs and processes to
oversee contractor operations are current, compliant, and effective. As noted later,
when a DOE RA is not required and DOE is the Startup Authorization Authority,
DOE Field Element Line Management must verify readiness to oversee contractor
operations before the Start of nuclear operations is authorized.
10 Recommendation of the SAA. Site procedures should include a process to identify
the appropriate recommendation of the SAA. Contractor procedures should discuss
which Contractor Line Manager positions may be proposed as SAA. In every case,
the SAA should be a senior operational line manager who is not directly responsible
(i.e., one or more line managers are “between” the proposed SAA and the manager
of the facility) for the facility in which the RR is to occur.
D. The process by which contractors determine the appropriate RR should contain the
following attributes:
1. Consistent Implementation. The process should be accomplished by a trained,
dedicated management organization such as a startup group or startup manager.
The process should ensure consistent RR level determination across a site.
2. Structured Documentation is Used and Maintained. Site readiness procedures
should provide checklists or decision guides to maintain consistency throughout the
process. These procedures must be concurred with by the local DOE office.
3. Identify levels of RA. If local procedures include provisions for predetermined
levels of RAs, they should indicate whether a DOE RA is required and identify the
contractor organization responsible for conducting the RA. The procedures may
specify that a checklist tailored to the specific startup or restart as prepared by the
RA Team Leader is an acceptable Implementation Plan. The options chosen by the
site contractor and accepted by DOE local office should be documented in the
procedures, and the process as to how the decision is reached should be clear.
4. Specify Feedback and Improvement Mechanisms for the Process. Site procedures
should include a provision for oversight and assessment by the contractor line as
well as independent oversight. Site records of the process should support and
enable routine oversight by both contractor and DOE organizations.
Section 23
5. Process to Identify Routine Restarts not Requiring a RR. Site processes should
include provisions for determining that a restart meets the criteria for using
approved operating procedures. Site procedures should include a process for
making a determination in an uncertain situation and provide for documenting the
basis for decisions that support no RR. The records of these determinations should
be available for routine review by contractor and DOE oversight personnel.
6. Basis for the Readiness Review POA. The contractor process should require that
the scope of the POA reflect the issues and changes identified and documented
DOE-STD-3006-2010
25
during the process for determining the level of RR. The documentation developed
during the determination process could be a reference or attachment to the POA to
justify the proposed scope.
E. DOE Field Element Line Management must develop procedures that define the
processes to be utilized to implement the responsibilities of this Order. The following
actions and responsibilities should be included:
1. DOE Line Management must concur with the contractor procedures. The DOE
processes should discuss the mechanism for obtaining this concurrence and the
management personnel who recommend or provide the concurrence.
2. DOE must approve (if acceptable) the contractor proposals submitted in the SNR.
The DOE processes should discuss how this approval should occur and identify the
management personnel who recommend or provide the approval. The DOE
procedure should discuss how the adequacy of the processes and personnel should
be determined.
3. DOE should have a process for determining the scope of DOE RRs (when required)
that uses the results of the contractor determination of the required review level. In
particular, DOE must include the three DOE-specific CRs unless a specific basis is
provided as to why the CRs need not be included in the RR.
4. DOE processes should specify the considerations and the basis for the decision as to
whether a DOE RA should be required.
5. DOE Field Element Line Management must review and concur with contractor
procedures for implementing the requirements of the CRD. DOE Field Element
Line Management must ensure that the contractor properly implements the
requirements of the CRD of the Order. Specific elements of DOE oversight must
include the elements in DOE O 425.1D Section 4.g.(2).
6. DOE should establish a formal process to evaluate, endorse, and approve contractor
readiness program documents, including the SNR, POA, corrective action plans and
closure packages, and Readiness to Proceed Memorandum.
Many sites have developed and successfully used procedures, checklists, and
decision strategies to support determination of the requirement for, and level of,
RRs. Examples of these procedures are available on the DOE Readiness Review
website.
5 STARTUP NOTIFICATION REPORTS
The responsible contractor must submit an SNR in accordance with approved contractor
procedures, or change to an existing SNR, that identifies all known facility, activity, or
operation new starts and restarts for which a RR is required. The report identifies the
facility and specifies whether an ORR or RA is required to verify readiness to commence
DOE-STD-3006-2010
26
Section 24
or resume operations. The remarks should describe the basis for the recommended actions
based on the requirements in DOE O 425.1D. For the SNR to be an effective tool for
managing the startup and restart process and ensuring agreement in the process between the
contractor and DOE, the required, approved implementing procedures governing these
reports should contain the following elements:
A. The SNR updates the previous quarter’s information for startups and restarts that have
not yet occurred and adds information for each startup or restart that has been identified
since the last report. The SNR must project startups and restarts at least one year
ahead. The purpose is to establish early, and at the appropriate level, the startup
authorization authority and the appropriate RR methodology for the startup or restart.
Changes late in the process routinely lead to delays and additional problems.
B. Information that is mandatory and suggested to be included in the SNR for each startup
or restart is listed in Table 5.1. This information allows DOE to make a timely and
informed decision, and confirms that the requirements are understood and
implemented.
C. Each SNR must be reviewed and approved by the DOE Field Element Manager. When
the SNR contains some startups or restarts for which the SAA resides within the PSO
or the Office of the Secretary, the Field Element Manager should approve those
startups or restarts for which he/she is the SAA and provide a recommendation
regarding approval, and forward the SNR to the PSO via correspondence for approval
of those startups for which Headquarters is the SAA. This ensures agreement at the
appropriate level for the startup decision, thus reducing the possibility of last-minute
changes of direction, which may be quite costly.
D. Each SNR, including the Field Element approval and/or recommendations, must be
forwarded to the PSO, site Lead Program Secretarial Officer or Cognizant Secretarial
Officer (CSO), as appropriate. The PSO or CSO forwards these documents onto the
appropriate Central Technical Authority (CTA), and HSS for information. The
individual site and Headquarters procedures should determine the processes for SNR
review and comment.
E. Contractor RR activities to start or restart operations requiring an ORR or RA must not
commence until DOE has approved the proposed RR method and SAA. Every nuclear
startup or restart for which DOE O 425.1D requires a RR must be included in the SNR.
Other routine resumptions of operations may be conducted without a RR using normal
contractor startup or restart procedures if such specific procedures are in place.
Contractor routine procedures must not be developed to avoid a properly scoped RA.
F. If a startup or restart requiring a RR is identified that is not listed on the current SNR
that might occur before submittal of the next periodic SNR, an updated SNR should be
submitted to ensure timely agreement on the details of the RR process for that startup
or restart.
DOE-STD-3006-2010
27
G. To ensure that the SNR contains all the information required by the Order in a
manageable and consistent format, contractor procedures should require that the SNR
include the information listed in Table 5-1:
TABLE 5-1 Information to be Included in the SNR
*- mandatory items
Index Item Description
1. SNR Unique
Identifier
This identifier should contain:
• DOE Secretarial Office operationally responsible for this SNR item;
• DOE Field Element that approves the SNR (note that this can be a
Section 25
Headquarters organization);
• Contractor;
• Fiscal year of initial submittal on the SNR; and
• Sequential number for the specific item on the SNR for that fiscal year.
For example: NA-YSO-B&WY12-2007-001
2. Facility and
Hazard Category*
The physical location where the startup or restart is intended to take place
along with its Hazard Category. This may be a specific building, a complex
of various buildings, or a transportation vehicle. It should be designated at
the same level as the safety basis that applies apply to the startup or
restart.
3. Short Title A brief descriptive sentence describing the startup or restart in general
terms.
4. Date of Last
Operation*
For restarts only, this is the date nuclear operations were last performed in
the location where they are intended to be restarted.
5. Reason for Non-
Operation*
The reasons the facility or activity is not operational (e.g., lack of program
work, maintenance, outage, safety concerns, event, new process)
6. Projected Startup
Date*
The month and year that the startup or restart is projected to be authorized
for operation. Specific annotation should be included if the date has
changed from the previous estimate and the reason for the change. The
explanation may be included with other comments in Block 11.
7. Projected date
for submittal of
POA*
The month and year when the contractor POA is intended to be submitted.
This action should occur four to six months prior to the start of the RR.
8. Proposed Type of
RR*/ Justification
for proposed
type of RR*
The type of readiness verification proposed (i.e., ORR or RA). Also
indicate whether a DOE RR is required or recommended. Provide the
basis for why the proposed RR is appropriate. This should be as specific
as possible to facilitate DOE review and approval
9. Proposed Startup
Authorization
Authority *
The specific position that is proposed to authorize the startup or restart
after successful completion of the readiness verification.
10. Approval Status This entry reflects that the particular SNR item has either been previously
approved or that it is being submitted for DOE approval. It may also be
used to indicate that the specific item has been completed, in which case it
would be removed from the next update.
11. Description &
Comments
A description of the startup or restart including hazards, complexity, and
impacts on items such as the safety basis. This should consider
classification elements and a classified supplement may be used if needed.
DOE-STD-3006-2010
28
Index Item Description
The intent is to provide sufficient information to allow for DOE approval of
the SNR item. Comments may include such items as the current status
(e.g., testing, training, management self-assessment (MSA), RA, or ORR)
and the basis for changes such as the projected startup date.
12. Contact The name, phone, number, e-mail address, or other means to reach the
person most knowledgeable of the details of the startup or restart.
6 ACHIEVING READINESS
The responsibility for achieving a state of readiness to safely conduct nuclear operations
resides solely with the line management of the facility or programmatic line management.
The CRs described in DOE O 425.1D provide a summary of the critical issues that should
be considered in preparation for operations. In general terms, readiness applies to the areas
of personnel (e.g. training, proficiency, numbers), equipment (safety and process systems),
and safety management programs (e.g. safety basis implementation, operational formality,
maintenance, ISM, quality).
Section 26
For complex projects, it is useful for the project to formally map the CRs to specific actions
that are intended to meet the CRs. Required actions can then be scheduled as part of the
project plan so that an integrated plan exists to achieve readiness as the project nears
completion.
DOE O 425.1D provides requirements for specific prerequisite actions to take to improve
the likelihood of a successful startup or restart. Establishing these prerequisites and
verifying their completion guide the process of achieving readiness as well as contribute
greatly to its success. A critical success factor is the rigor with which line management
determines that the prerequisites have been met and readiness has been achieved. A robust
line readiness verification or MSA program that is part of or in addition to the site Quality
Assurance (QA) Management Assessment requirements may be a key element in the
ability to determine that readiness has been achieved.
Achieving readiness to start nuclear operations is not specifically within the scope of DOE
O 425.1D and this Standard. Rather, the purpose is to verify that readiness has been
achieved to start nuclear operations. However, experience has shown that unless the
contractor clearly understands the important elements of planning and achieving readiness,
the contractor’s RRs may not be successful. It is therefore important to discuss the
important elements of a process for planning and achieving readiness in this Standard.
When the process is understood and followed, the probability of a successful and timely
RR is increased.
7 ROLES AND RESPONSIBILITIES
7.1 Contractor Line Management.
Contractor line management should plan for and achieve readiness to conduct nuclear
operations. The prior section provide some lessons learned and successful practices for
DOE-STD-3006-2010
29
achieving readiness and should be considered for incorporation into the processes and
procedures.
DOE O 425.1D requires that contractor line management must develop procedures to
define the processes that must be used to implement the responsibilities of this CRD.
These procedures must be submitted to DOE Line Management for concurrence.
Contractor line management roles and responsibilities, as specified in DOE O 425.1D
should be further defined in the contractor procedures to include the following:
• Identify each startup and restart of a nuclear facility and propose the level of RR
required, in accordance with contractor procedures discussed above.
• Prepare and submit to its immediate DOE Line Management a quarterly SNR (or a
frequency as specified by the PSO) that includes each startup or restart for which a RR
is required.
• In order to ensure adequate preparation for the RR, contractor procedures should
suggest that six months prior to the projected date for starting the RR, a POA should be
prepared and submitted.
• Support the Team Leader who is approved in the POA to lead the RR; make the Team
Leader available; make available and support the selected team members, and support
the preparations for the RR as requested by the Team Leader.
• Verify that readiness has been achieved by verifying that all prerequisites from the
POA have been met, all punch-list items have been resolved to support operations, and
that all actions from the project management plan for achieving readiness have been
satisfactorily completed. This action may frequently be accomplished through use of
an MSA process.
Section 27
• When readiness to start nuclear operations has been achieved, submit a formal written
statement to senior contractor management stating that readiness has been achieved and
requesting that the contractor RR be started. Any open items that require resolution
prior to starting nuclear operations must be identified; this should be a short and
manageable list. Contractor line management has verified that the preparations for
startup or restart have been completed with the exception of a manageable list of open
prestart issues. The prestart issues must have a well defined schedule for closure to
allow the Contractor’s ORR team to review the closure process.
• Direct the contractor RR to start and support it as necessary.
• To optimize the conduct of the RR, contractor management should: track the progress
of the RR. Recognize and resolve issues and problems as they occur. Provide
knowledgeable counterparts to each RR team member. Gather information from the
counterparts that should enable management to respond to issues and inadequacies
identified during the RR. Acknowledge that support for the RR should be a full-time
DOE-STD-3006-2010
30
job for the facility management team and assigned counterparts to achieve optimum
success.
• Resolve findings identified during the RR in a competent and thorough manner.
Prepare comprehensive corrective action plans to resolve pre-start and post-start
findings. Assign adequate resources to accomplish the actions identified in the
corrective action plans. Thoroughly review the actions committed to and verify that all
actions were completed. Senior management should be involved in the process of
closing out findings identified during the RR.
• If DOE is the SAA, prepare the Readiness to Proceed Memorandum and forward to
DOE with all required enclosures.
• If DOE conducts a RR, support that review as discussed above.
• When the SAA authorizes the start of nuclear operations, commence operations in
accordance with the provisions of the startup plan (see Appendix 2 for additional
guidance concerning startup plans). Follow the sequence of deliberate operations and
oversight identified in the startup plan until proficiency has been gained and the hold
points of the startup plan have been met, at which time full and unrestricted operations
may be appropriate.
• Track and complete the corrective action plans for post-start findings from the
contractor and DOE RRs.
• Evaluate process results to identify lessons learned and improvements that may be
appropriate for future startup efforts.
7.2 DOE Field Element Line Management.
DOE Field and Headquarters Line Management must prepare procedures that define
processes for implementing the requirements of DOE O 425.1D. The procedures should
assign responsibilities to individuals having competence commensurate with their assigned
responsibilities. Other sections of this Standard provide expectations and attributes of the
procedures.
DOE Field Element Line Management must review and concur with contractor procedures
for implementing the CRD requirements in DOE O 425.1D and must ensure that the
contractor properly implements CRD requirements. Key elements of an oversight program
must include:
• Ensuring that the contractor prepares and submits quarterly SNRs that accurately
reflect all required RRs;
• Ensuring that the contractor develops a POA that adequately defines the scope of the
RR;
DOE-STD-3006-2010
31
Section 28
• Ensuring that the contractor POA specifies the appropriate prerequisites for
commencing the contractor RR;
• Evaluating the qualifications of contractor RR team members;
• Evaluating the adequacy of the contractor RR;
• Verifying that the contractor RR final report adequately describes the review and
contains sufficient detail to support its conclusion regarding startup or restart;
• Ensuring that the contractor and DOE have satisfactorily resolved all pre-start findings
identified during the RRs prior to startup or restart of the facility; and
• Ensuring that the contractor and DOE have developed and implemented approved
corrective action plans for post-start findings;
DOE Elements should achieve and verify their readiness to oversee the contractor
operations that are being started or restarted. DOE oversight programs should be assessed
and updated as necessary. DOE Field Element endorsement of the contractor Readiness to
Proceed Memorandum should document its conclusion that it is ready to conduct this
oversight. Additional responsibilities can include:
• approval or endorsement of the SNR;
• preparation of a POA for the DOE RR;
• review and approval or endorsement of, the contractor POA;
• routine oversight of the contractor processes for achieving readiness;
• oversight of the contractor RR;
• achieving readiness for DOE to oversee contractor operations;
• approval of contractor corrective action plans for findings from DOE RRs;
• verifying closure of findings from the contractor and DOE RRs;
• evaluation and endorsement to the SAA of the contractor Readiness to Proceed
Memorandum when the SAA is a DOE official; and,
• oversight of initial contractor operations, with particular emphasis on compliance, and
with the limitations and compensatory measures specified in the approved contractor
startup plan.
DOE-STD-3006-2010
32
7.3 DOE Headquarters Line Management, including Oversight Organizations.
DOE Headquarters organizations must develop procedures that define the mechanisms by
which they oversee the RR process. These procedures describe the flow of process
documentation to Headquarters for review and approval. Headquarters roles and
responsibilities should be clearly defined in these procedures.
DOE Headquarters Line Management oversee DOE Field processes to verify readiness to
start up and restart nuclear facilities in accordance with DOE O 226.1A, Implementation of
Department of Energy Oversight Policy, DOE O 425.1D, and the provisions of this
Standard.
DOE O 425.1D, Section 5.b specifies that DOE independent oversight of the ORR process
is HSS’s responsibility. To ensure that startups and restarts of DOE nuclear facilities
proceed in a timely fashion, it is incumbent upon the contractors, Field Element Managers,
and Secretarial Officers to ensure that the PSO, site Lead PSO or CSO, as appropriate, the
CTAs, and HSS are provided with appropriate documentation to review throughout the
process. In its role of independent oversight, HSS may provide comments to these
organizations in a timely fashion to ensure that concerns are addressed with minimal
impact on the startup and restart schedule.
7.4 Office of Health, Safety and Security.
In addition to the general Departmental responsibilities specified in DOE M 411.1-1C,
Safety Management Functions, Responsibilities, and Authorities Manual (FRAM), HSS
exercises independent oversight of the startup and restart process for nuclear facilities.
This responsibility specifically entails the following:
Section 29
• In coordination with the PSO, may perform independent reviews of startup and restart
activities as appropriate and provides results of these reviews to the PSO/CSOs for
resolution.
• Reviews and comments as appropriate on the PSO, Field Element, and contractor
procedures for startup or restart of nuclear facilities and provides results of these
reviews to the PSO/CSOs for resolution.
• Provides timely reviews and comments on SNRs, contractor and DOE POAs, IPs, and
final reports for startup or restart of nuclear facilities.
7.5 Readiness Review Team Leader.
The RR Team Leader is nominated by line management in the POA and approved by the
SAA. The roles and responsibilities of the Team Leader are the same for ORRs and RAs.
The qualifications for the RR Team Leader should include:
• technical familiarity with the activities and functional areas being reviewed;
• previous performance-based review experience or training;
DOE-STD-3006-2010
33
• demonstrated leadership and managerial skills, including seniority in relation to the
members of the RR team, to permit smooth management of the RR team; and
• RR experience or formal training; and,
• knowledge of facility, activity or operation.
The Team Leader and Senior Advisor must not be from offices assigned direct line
management responsibility for the work being reviewed. Any exceptions require approval
of the startup authorization authority.
The extent of the Team Leader’s responsibilities may require that he or she be formally
released from other duties. The RR Team Leader should keep management informed of
the team’s progress and findings.
The RR Team Leader is responsible for managing and conducting the RR process. The
Team Leader selects the RR team members to conduct the RR. The information in the RR
POA guides the Team Leader in defining the areas requiring inclusion and the number of
team members needed. The ORR Team Leader must determine and document the
qualifications of the team members and their freedom from a conflict of interest in the
areas they are assigned to review. Appendix 3 includes an example form for use in
consolidating the required information.
Team member qualifications must be determined and documented by the Team Leader.
The Team Leader must document the team members’ freedom from a conflict of interest in
area that they are assigned.
Each team member must meet the minimum qualification requirements, as discussed in the
team member section.
The Team Leader is responsible for the following activities, each of which is discussed in
more detail in later sections.
• Ensure that the team prepares the IP in accordance with the scope (breadth and depth)
defined in the POA. RR team members and senior members assist in developing the
IP.
• Approves the RR IP. Although copies are provided to line management and DOE
Headquarters for information, the responsibility for approving the IP rests solely with
the Team Leader.
• Executes the RR in accordance with the IP Manages the preparation, approves and
submits the RR final report. Sections 8.9 and 9.10 discuss this report.
Note that DOE-HDBK-3012, Guide to Good Practices for ORRs (ORR), Team Leader’s
Guide, provides information useful to a RR Team Leader in preparing for and conducting
an ORR or RA. The handbook contains discussion on suggested processes for preparation
and conduct of the review. It also contains a lessons-learned section that is a compilation
DOE-STD-3006-2010
34
Section 30
of the lessons learned from conducting RRs. The Handbook is a useful guide for both
experienced Team Leaders and those with less experience. Additional information to assist
the Team Leader in preparing for the ORR is available on the DOE Readiness Review
website.
7.6 Readiness Review Team Members.
Readiness reviews teams are comprised of individuals representing disciplines as necessary
or as appropriate. Team members are individually chosen by the Team Leader. The Team
Leader should ensure their backgrounds demonstrate technical competence and experience
in all subject areas and SMPs within the scope of the review. The RR team should be
technically competent to assess all functional areas and CRs defined in the POA. The
number of members should be determined by the scope of the RR and the size and
complexity of the facility.
Each team member should meet the following minimum qualification requirements:
• Technical knowledge of the area assigned for evaluation. The knowledge should
include experience working in the technical area.
• Knowledge of performance-based assessment processes and methods. This knowledge
may be gained through experience as an auditor or inspector or through training that is
evaluated as acceptable by the Team Leader.
• Facility-specific information that may be gained through a combination of required
reading and facility tours and presentations.
• Independence, in that no team member may review his or her own work or work for
which he or she was the responsible manager.
• Ability to commit the necessary time and effort to fully support the RR schedule. The
Team Leader should interact with each prospective team member’s management to
gain support for the commitment to the RR team (i.e., the team member’s management
commits to the team member’s full support of the RR). It is critical to the success of
the RR that the managers of the team members provide for this level of support for the
RR. The Team Leader should recognize this requirement when selecting the team
members.
Team members are responsible for assessing the adequacy of readiness by conducting
reviews in selected areas important to the safe startup or resumption of operations. The
team members should assist the Team Leader, and senior members if applicable, in
defining the depth of review in their assigned areas; documenting the criteria and review
approach for their assigned areas, subject to approval by the Senior Advisors and the Team
Leader; attending team meetings to coordinate activities with other team members;
documenting their own activities, findings, and conclusions in a manner specified by the
Team Leader and the Senior Advisors; and concurring with the content of RR final report
DOE-STD-3006-2010
35
in the areas for which they were responsible. If necessary, any differing opinions should be
addressed in the report
Representatives from operations, environment and regulatory compliance, safety,
engineering, technical, and quality assurance organizations on site, but not directly
responsible for the conduct or supervision of the work being reviewed, may be selected as
team members. An individual’s knowledge of the particular systems, processes, safety
documentation, or facility, as well as knowledge of the RR process, should be considered
in determining his or her fitness as a member of the team.
Team members should be able to conduct a broad range of tasks, including, but not limited
to, the following:
Section 31
• Developing or providing input to the CRAD for the functional area to which he or she
is assigned;
• Reviewing as-built drawings and other applicable procedures and documents;
• Compiling supporting documentation to prepare for and conduct the RR;
• Determining whether the activity complies with applicable environmental requirements
and Federal and state laws and regulations;
• Conducting the review in accordance with the criteria and performance objectives in
the IP or as assigned by the Team Leader;
• Concurring with the determination of readiness to commence nuclear operations and
the conclusions presented in the RR report in the team members area of assessment;
• Submitting completed certification documentation for review and approval; including
preparing supporting or special reports;
• Working with other RR team personnel to ensure timely resolution of the unresolved
questions and concerns;
• Assisting, the Team Leader and senior members in preparing the final report, as
requested.
8 OPERATIONAL READINESS REVIEWS
8.1 Plan of Action.
For new starts and restarts requiring an ORR, the responsible contractor must indicate in
the SNR its intent to conduct an ORR and briefly describe the proposed process.
Approximately six months before the projected date for the contractor’s ORR, the
contractor should prepare and submit for approval the ORR POA. This timing is
recommended in order that the ORR process can proceed in an efficient manner that does
not impact the schedule of readiness. In the event that the requirement for an ORR is
DOE-STD-3006-2010
36
identified less than four months before the estimated start, the POA should be expeditiously
developed, reviewed, and approved so that the ORR schedule is maintained.
The POA must provide the proposed ORR scope, the prerequisites for starting the ORR
and, the proposed Team Leader. The POA should also provided the ORR schedule,
including estimated start date and duration, and any other information required by DOE O
425.1D and information unique to the proposed ORR.
The POA is prepared by line management and describes the breadth of, and the
prerequisites for, the ORR. The POA is the document in which line management describes
what must be evaluated by the ORR, based on the extent of the activities involved in the
resumption or startup. Through the process of the POA, the proper authority within DOE
concurs with or approves the planning for the ORR. The ORR process is then conducted in
accordance with the POA.
The POA is submitted to the designated SAA for review and approval. If the SAA resides
with DOE, the contractor’s POA should be submitted to the cognizant DOE Line
Management. DOE Line Management shall forward the contractors POA to the SAA with
its recommendation for disposition. A copy of the proposed POA is provided to the PSO,
the site Lead Program Secretarial Officer or CSO, as appropriate, the appropriate CTA, and
HSS for information and action in accordance with the individual office’s implementing
procedures for DOE O 425.1D.
The level of detail in each POA varies with the complexity of the facility and the
operations or activity being started or restarted. The level of detail should be adequate to
justify to a skeptical reviewer the decisions being proposed. The detail should be adequate
for preparers, reviewers, and the Team Leader to defend the decisions being made. In
addition, the POA contains the details of the intended scope of the ORR that guides the
development of the IP and ultimately the ORR. Through the level of detail in the POA,
line management proposes, and the SAA approves, the specific areas that are intended to be
reviewed, the desired depth of the review, and the areas that line management have
determined require a lesser or no review.
Section 32
When the POA lacks the necessary level of detail for the scope, the ORR team has no
choice except to apply the most comprehensive scope to the IP and the ORR. The
unintended result is an increase in the time and effort required to conduct the ORR, forcing
the evaluation of areas that DOE and contractor line management have agreed do not
require additional review.
In general, the POA should be very specific as to the systems, programs, processes, and
equipment within the scope of the ORR. Also, the POA should discuss the level of detail
expected of each CR. In the case of CR 1, each SMP within the scope of the ORR, along
with the appropriate breadth and depth of the review, is identified. For example, the review
of a specific SMP may require only the implementation of the program within a specific
process or system. In other cases, it may be appropriate to review the entire SMP from the
contract requirement through implementation mechanisms and its implementation within
the facility. In each case, the POA should provide the specificity so that the IP reflects the
DOE-STD-3006-2010
37
appropriate scope approved by the SAA. The POA also specifies the prerequisites for
starting the ORR and identifies the proposed ORR Team Leader.
DOE O 425.1D allows omitting all or part of a CR in the scope of the ORR. To utilize this
provision, a prior successful, independent and timely review should have occurred within
12 months unless justification can be made for a longer period. Justification may include a
robust, ongoing management and independent assessment program (criteria 9 and 10 of a
compliant 10 CFR 830.120 Quality Assurance program) of the subject that could extend
the baseline provided by the independent review. For the review to be independent, it must
have been accomplished by an independent assessment organization or team. Examples
include previous RRs, Integrated Safety Management System (ISMS) verifications,
comprehensive program audits, and external assessments that are sufficiently
comprehensive to provide assurance as to the status of the particular program being
considered.
The contractor ORR POA should provide the starting point for the DOE POA. The DOE
POA should include prerequisites that ensure the readiness of DOE programs and
personnel to oversee contractor operation.
The DOE ORR POA includes in the breadth all areas appropriate to the responsible
contractor POA and a thorough review of the DOE management organization to determine
its capability to oversee the facility operations to be started or restarted. The DOE ORR
POA should include prerequisites, Team Leader designation, breadth of the DOE ORR,
estimated schedule and duration, and additional information required by DOE O 425.1D.
The DOE POA is formally submitted to the appropriate SAA by cognizant line
management. Once approved, the DOE POA is provided by the SAA to the PSO, the site
Lead Program Secretarial Officer or CSO, as appropriate, the appropriate CTA, and HSS
for information. The SAA shall provide a copy of the POA to the ORR Team Leader.
Each POA contains the following elements:
• Name of the Facility or Activity Being Started: The name should be specific to the
facility or activity being evaluated and started or restarted. For example, if a single
process within a building is to be restarted, the facility name would be the process
name. On the other hand, if the process encompasses several buildings and an area, the
name would be the encompassing process name.
Section 33
• Description of Facility or Activity: This should include buildings, systems, and
processes included in the startup or restart. The description is instrumental in defining
the scope of the review. For example, if most support functions and procedures are
outside the boundary of the facility being started up, the ORR scope should focus on
interfaces with existing programs. This section of the POA should define the physical
scope of the ORR. The physical scope may include systems, structures, or processes.
• Identification of the Responsible Contractor: This should be the contractor who
certifies readiness of the facility to operate. It is normally the contractor who submits
the contractor POA.
DOE-STD-3006-2010
38
• Designation of Action as a New Start or Restart: This should be the identification as to
whether the facility is being started for the first time or being restarted. It is reasonable
that a new process within an existing building would be a new startup. Resumption of
a process after an extended period of no operation would most reasonably be a restart.
• New Start Discussion: The following elements or details about the facility or process
should be included to support or create the basis for the recommended decisions:
a. hazard categorization for new facilities and the basis for their designation;
b. status of the DSA and TSRs. The discussion should indicate whether there is a
new or revised DSA and TSR, the status of implementation, and when the latest
IVR was performed to ensure adequacy and completeness. Any re-verifications
should also be discussed; and
• Restart Discussion: If the action is a restart of an existing facility or process, the
following information should be provided to support the follow-on decisions:
a. hazard categorization of the facility when restarted and the basis for determination
(e.g., criticality, explosive, chemical, environmental). In the event that no formal
hazard categorization has been made, a discussion of the relative hazard may be
appropriate;
b. cause of the shutdown;
c. duration of the shutdown;
d. repairs accomplished during the shutdown period;
e. modifications accomplished during the shutdown period and their effect on the
approved safety basis;
f. any anticipated process changes following restart; and,
g. status of the DSA and TSRs, including a history of IVRs or other verification
reviews.
8.1.1. Proposed scope of the ORR.
This is intended to be a key section of the POA. The breadth is the top-tier CRs, and
should be derived starting with the CRs listed in DOE O 425.1D and the physical scope
in the facility description. In order to justify not performing evaluation of a core
requirement, or portion thereof, the POA may reference a timely, independent review
that addressed a core requirement in a technically satisfactory manner, provided the
review being referenced determined the requirements were successfully implemented.
The breadth of the DOE POA should consider the results of the contractor ORR as well
as DOE management and oversight programs.
The discussion of the ORR scope in the POA supports the development in the IP of the
depth of each aspect of the ORR. In support of this function of the POA, and to ensure
maximum understanding regarding the intention of the SAA as to what may be
reviewed, care and attention to detail are important in developing this section. The
DOE-STD-3006-2010
39
Section 34
scope should start with a clear discussion of the physical or geographic scope of the
ORR. A clear definition of the SSCs and the individual processes or activities within
the scope of the ORR should be provided. Experience indicates that clarity may be best
achieved when each CR is discussed individually.
The POA must include justification for any CRs that are not included in the ORR. For
the CRs that are included, the discussion should clearly describe the detail or depth to
which each is to be reviewed. In some cases, only the interface with site infrastructure
programs may need to be included. In other cases, the entire site-wide program may be
evaluated. The basis or rationale for the scope of each CR being included in the ORR
should be discussed to ensure that the IP reflects the expectations of line management
as approved by the SAA.
The discussions should include reference to site-wide as well as facility-specific
reviews that provide a basis for the ORR. Evaluations such as previous ORRs, ISMS
verifications, independent DOE or contractor reviews, or similar reviews may reduce
the necessary depth of review for individual CRs. Similarly, the recent history of the
facility, site, or activity may be important in defining the level of detail or depth of
individual portions of the review. Conditions such as recent occurrences,
investigations, or systemic issues identified within the site may be the basis for an
increase in the breadth or depth of the review of individual CRs.
8.1.2. ORR Prerequisites.
Defining the prerequisite conditions to be met by facility management prior to the start
of the ORR (appropriate for both the contractor and DOE ORRs) is intended to be an
important element of a successful ORR. The process that the contractor uses to achieve
readiness, through management actions and confirming readiness through the ORR
process should be reflected in the prerequisites.
The contractor POA prerequisites must address each CR contained in the CRD of DOE
O 425.1D. The DOE POA prerequisites must address each CR that applies to DOE as
well as the overall prerequisites that the contractor ORR has been completed. The DOE
POA prerequisites must address the readiness of DOE management and Field Element
programs and assigned personnel who monitor facility operations. Adequate detail
should be included to permit an understanding of the programs and personnel that are
considered essential to provide adequate oversight of the facility or process for startup
or restart.
The prerequisite section of both the contractor and DOE ORR POAs should refer to
specific items such as a project management plan, a readiness self-assessment plan, a
compliance assessment program, safety documentation such as the DSA and TSRs
(including any IVR that demonstrated satisfactory implementation), or environmental
assessments or impact studies. The DOE POA should contain specific prerequisites
that, when completed, provide confidence that DOE is ready to oversee contractor
operations that are about to be started or restarted. The prerequisites must be described
in terms of specific measurable items.
DOE-STD-3006-2010
40
In aggregate, the prerequisites provide assurance that the contractor and DOE have
achieved readiness to start nuclear operations within the facility and that the
infrastructure programs are sufficiently robust and mature to ensure that readiness to
conduct nuclear operations is achieved and maintained
Section 35
8.1.3. Estimated ORR Start Date and Duration.
The ORR start date is for planning purposes only and should be the best estimate.
Identification of a date is not to infer that the ORR is schedule-driven rather than
readiness-driven. The DOE ORR estimated start dates, as well as the contractor ORR
schedule, should be provided for information in the contractor POA to assist DOE
management in planning for the DOE ORR.
8.1.4. Proposed ORR Team Leader.
The POA must identify a qualified Team Leader who should be a senior employee with
adequate experience and knowledge to effectively lead the evaluation of the facility.
The basis for the qualifications should be summarized in the POA and include:
• technical familiarity with the activities and functional areas being reviewed;
• previous performance-based review experience or training;
• demonstrated leadership and managerial skills, including seniority in relation to the
members of the RR team, to permit smooth management of the RR team; and
• RR experience or formal training; and,
• knowledge of facility, activity or operation.
The Team Leader and Senior Advisor must be independent; neither must be from
offices assigned direct line management responsibility for the work being reviewed:
any exceptions require approval of the startup authorization authority. The appointment
of the Team Leader is approved by the SAA when the overall POA is approved.
8.1.5. Senior Advisors.
Senior Advisors are recommended for both contractor and DOE ORRs with a complex
scope or within a complex facility. In many instances, Senior Advisors may not be
needed, particularly if the Team Leader has significant ORR experience. On other
occasions, a single Senior Advisor to assist the Team Leader may be appropriate; or,
for particularly complex or controversial ORRs of high-hazard facility, activity, or
operation, as many as three Senior Advisors may be advisable. The qualifications for
Senior Advisors may be included in the POA. However, whether or not identified by
the POA, the Team Leader has the prerogative to select a Senior Advisor. For most
DOE-STD-3006-2010
41
ORRs, a Senior Advisor may be a critical assistant to the Team Leader.
8.1.6. Official to Approve the Start of the ORR and Approve Startup or Restart of the
Facility, Activity, or Operation.
For the DOE ORR, this is the SAA designated in the approved SNR. Designation of
the SAA is made in accordance with the requirements of DOE O 425.1D. For the
contractor ORR, the official designated to approve the start of the ORR should be a line
manager senior to the manager responsible for achieving overall readiness to start
operations.
8.1.7. Reviewers’ Approval.
The individuals who prepared and reviewed the document should be identified by name
and title.
8.1.8. Distribution.
This is a listing of the individuals and organizations who should receive copies of the
POA following its approval. Individuals who have either responsibilities or interests in
the new start or restart process are listed. The approved ORR POA forms the basis for
ORR activity in the restart or startup process and should therefore be distributed to all
interested individuals and organizations.
8.1.9 Approve the Plan of Action.
Line Management submits the POA to the SAA for approval. The POA must be
approved by the SAA.
8.2 Operational Readiness Review Implementation Plan.
Section 36
The IP is the plan for conducting the ORR. It should include the checklists, evaluation
criteria, review methodology, qualification requirements for team members, and reporting
expectations, as necessary, to efficiently execute and report the results of the ORR.
The IP must be developed by the ORR team and approved by the Team Leader. It should
be provided to contractor and DOE Line Management for information. The usual process
should be for the Team Leader to develop an initial draft of the IP that is then reviewed and
tailored by the individual team members.
The IP defines the ORR scope to be consistent with the breadth and conditions of the
startup or restart, as described in the approved POA and provides the depth of the intended
review. If a previous timely ORR has been completed for the facility being reviewed, the
IP and subsequent ORR should place emphasis on the operations that have changed since
the last review and the effectiveness of the corrective actions developed to address the
findings.
DOE-STD-3006-2010
42
The approved POA is provided to the ORR Team Leader, who then identifies the necessary
team membership to conduct the ORR. The Team Leader, with the assistance of the team,
develops the IP consistent with the breadth defined in the ORR POA and the specific
facility involved. The IP must include CRADs based on the scope defined in the POA.
The IP for the DOE ORR should reflect that the DOE ORR is different from a properly
executed contractor ORR. The DOE ORR should assess the adequacy and accuracy of the
contractor ORR. Because the contractor ORR provides the substantial basis for acceptance
of readiness, the DOE ORR should assess the scope of the contractor ORR and should
sample contractor results (e.g., verify conduct of operations by walking down procedures,
observe normal and off-normal operations or training evaluations, quiz personnel on
training material). The DOE ORR should place significant emphasis on the effectiveness
of the contractor’s preparations through conducting demonstrations of normal operations,
abnormal events, and emergency drills. Additionally, the DOE ORR should assess the
readiness of the responsible DOE line organization(s) to oversee the safe management of
operations and the effectiveness of coordination among organizations.
The IP is intended to document not only the process the team uses to conduct the review,
but also is intended to define the rationale for that process. In documenting the process, the
team may evaluate the selection of criteria and review approaches, the procedures that it
uses to develop findings and conclusions, and the criteria to be applied to categorize
findings as prestart and post-start. The IP provides for evaluating the breadth and depth of
the ORR.
The IP should be sufficiently detailed to provide information to management and guidance
to the ORR team members. The team preparing the IP should have a thorough
understanding of the facility and its associated issues. Onsite facility visits and interviews
may be required before the IP can be adequately developed and finalized.
The IP should be provided by the Team Leader to appropriate oversight and higher-level
DOE management before the DOE ORR begins.
8.3 Implementation Plan Format.
The following format is recommended. Alternative formats may be specified in local
procedures so long as they include the required items and lead to a successful ORR result.
Section 37
• Introduction and Background: The introduction should describe the activity that is
intended to be reviewed and the reason for shutdown (if a restart). The background
section describes the basic process, hazards, and issues associated with the activity to
be reviewed.
• Purpose: This section should describe the reasons why the review is being conducted
and provides the basic insights for the defined scope of the review.
DOE-STD-3006-2010
43
• Scope: This section should describe the scope that defines the physical and
administrative boundaries of the facility, justifies those defined boundaries, and
supports function reviews relative to each of the following:
o Plant and equipment readiness;
o Management and personnel readiness; and
o Management programs (e.g., procedures and plans) readiness.
The scope section should describe the approved scope from the approved POA. Each
breadth element (core requirement) required by the POA must be incorporated into the
IP. The depth to which each scope element is evaluated is specified and quantified by
the IP criteria and review approaches (CRADs) to be consistent with the discussion in
POA.
The scope (CRADs) defines the physical scope, including facilities, systems, and
processes. In addition, it should describe the level of review of the various site
infrastructure SMPs that comprise the site ISMS.
• Prerequisites: The IP should summarize the prerequisites for starting the ORR,
including those specified in the POA. The team should not develop the prerequisites,
but they should understand them and may use them in developing the criteria and lines
of inquiry for the individual CRADs.
• Review Approach: This section should define the generic approach by which the
review is conducted and provides an introduction to the ORR process. The ORR
CRADs should be discussed in this section. The methodology for classifying findings
as prestart and post-start should be defined here, as should the method for report
preparation. The CRADs may be included as an appendix to the IP.
The reviews conducted by each team are guided by CRADs, which are grouped into
functional areas. The ORR Team Leader should select the functional areas and their
groupings. The selections should be based on the ORR scope and the expertise of the
team members.
CRADs are used in the IP to establish the depth of the ORR and provide guidance to
the ORR team members. As such, the quality of these documents significantly impacts
the overall quality of the ORR. CRADs are the bases used to evaluate the CRs of an
ORR. The CRs of an ORR include the 17 CRs from DOE O 425.1D (14 of which
apply to the contractor ORR), as well as any additional CRs specific to the particular
ORR. Each CR is evaluated based on the criteria established. The criteria should be as
specific and objective as possible.
The CRADs should provide the means by which the graded approach is applied to the
scope of the ORR. The areas that are significant to the startup or the shutdown should
be assessed in greater depth than other areas. For example, if, during a maintenance
shutdown, a system was modified or a new system was added, the training, procedures,
documentation, and safety basis for the new system should be reviewed exhaustively.
DOE-STD-3006-2010
44
Another system in that same facility that did not undergo modification would receive a
less comprehensive review that would involve a sampling of the training and
procedures associated with the system.
Section 38
For example, the team could interview 20 percent of the qualified operators of
unmodified systems to assess their level of knowledge, and a larger percentage for
operators of modified or new systems. In a shutdown that was caused by a DSA or
TSR or safety limit violation due to a personnel error, the training and qualification
program for the facility should be assessed in detail, while safety basis implementation
would need a less comprehensive assessment. For a new high-hazard facility, the depth
of the review should be complete in all areas. For a restart of a low-hazard facility, the
review should be focused on the areas significant to the startup or shutdown, with the
remaining core areas addressed to a lesser extent via less extensive criteria. In general,
the discussion in the POA guides the level of detail in any particular review area.
The Objective in each CRAD should include all, or selected portions, of one or more
CRs. The IP must include all CRs as specified in the POA. This ensures that all CRs
are addressed regardless of the approach used in developing the criteria. The criteria
that address the CR or portion of a CR should follow, and be related clearly to, these
requirements. Each criterion, should be a statement of the specific actions or attributes
the team member(s) use to make a judgment as to the readiness of the site, facility, or
process to operate in this specific area.
The Review Approach section of the CRAD should describe the documents to be
reviewed, the personnel to be interviewed, and the shift evolutions, including tours and
walkdowns, to be observed that enable the team to reach a conclusion as to whether the
criteria have been met. The final portion of the CRAD should include any references
DOE Orders, Standards, or site-specific requirements against which the preceding
criteria are to be assessed. The alpha-numeric identification methodology chosen for
the ORR implementation plan should represent a logical “work breakdown structure”
chosen to describe the entire ORR effort so that all elements can be related back to the
core requirements for safe operation of the facility. Examples are presented in the
writing guide in Appendix 3.
The initial criterion in each CRAD for the DOE ORR may be an assessment of the
adequacy of the contractor ORR in the Objective section. The Review Approach
section for the DOE ORR should include an evaluation of the contractor ORR,
including the final report, the corrective action plans, and the finding closure reports.
Interviews with members of the contractor ORR team may also be specified in the
Review Approach, as well as a sampling of the contractor ORR field work.
The effectiveness and completeness of the ORR may depend in large measure on the
quality of the CRADs. A critical element in developing each CRAD is the thoughtful
input by the team member who use it. It is thus important that the ORR team members
be selected early and that they actively participate in developing the IP. Additional
DOE-STD-3006-2010
45
discussion concerning the development of CRADs, as well as example CRADs, is
included in Appendix 3, the Writing Guide.
• ORR Preparations: This section describes any preparations, including pre-visits and
document reviews, for example, that may be undertaken prior to the onsite review. A
discussion of qualifications and training considerations for ORR team members may
appear here.
Section 39
• ORR Process: This section describes how the ORR is intended to be conducted.
Subjects include the sequence of activities from the initial in-briefing through the final
out-briefing, including record reviews, interviews, and operational demonstrations.
The section should discuss the conduct of team meetings, the overall decision process,
and developing the final report. Some discussion may be appropriate as to how
evolutions and upsets should be conducted and observed.
• Administration: This section should describe the mechanism for ORR-related
meetings, correspondence, communications, and team structure. The ORR team
composition, organization, interface requirements, and any oversight groups and DOE
organizations to be involved in the review should be discussed in this section.
• Reporting and Resolutions: This section should detail the methods that the ORR team
should use to report review results.
• Schedule: This section should include a discussion of the proposed schedule for any
preparation, previsits, the onsite review, report preparation, and closeout.
• Appendices: The Appendices should include the CRADs that the team members
should use. The Appendices may also include reporting forms, writing guides, team
resumes, and other sections that would be appropriate to append. The Appendices to
this Standard, as well as the Team Leader’s Guide and DOE Readiness Review web
site, contain information and examples that may be useful during development of the
Appendices for the ORR IP.
8.4 Conduct of Operational Readiness Reviews.
The purpose of the ORR is intended to examine the aspects of the activity under review and
to ensure that the equipment, procedures, and personnel associated with the activity are
ready for startup and safe operation. The ORR is also intended to verify that the site
infrastructure, including the SMPs, ensures that the status of readiness to safely conduct
nuclear operations should be sustained throughout the operating cycle.
The ORR is a performance-based assessment that includes observing and documenting the
responses of operating and support program personnel to normal and off-normal events as
demonstrated by drills, preoperational tests, and exercises. In addition, field assessments
should be conducted to verify that field configurations match the applicable supporting
documentation. The ORR team should also conduct interviews with personnel, including
management, to evaluate their readiness to conduct operations. The IP guides the
evaluations.
DOE-STD-3006-2010
46
The ORR team must verify that the approved requirements documentation is in place and
the procedures, personnel, equipment, and systems support the requirements. The RR
process is not intended to be used to approve the foundation documentation such as a
Safety Basis.
Critical to the establishment of operational requirements are formal agreements between
the operating contractor and DOE that delineate these requirements. These are generally in
the form of a contract section J attachment, which is required by the DEAR for nuclear
facilities. The DEAR includes requirements that govern the safe operations of a facility.
The listing of these requirements is frequently described as Contract List A (laws and
regulations) and List B (DOE directives).
Section 40
The team should perform a systematic review of the facility’s compliance with these
requirements. In many situations, a recent verification of implementation of the contract’s
requirements documents into site manuals of practice is available. In those situations, it is
only necessary for the ORR team to verify implementation of the site manuals of practice
in the facility or activity being evaluated. These requirements should be verified by the
operating entity to have been implemented in the facility, or DOE-approved compensatory
measures put in place during the period of implementation. DOE should approve the
compensatory measures and the implementation period if needed.
Prior to the ORR starting, DOE Line Management has received a Readiness to Proceed
Memorandum from the responsible contractor certifying that the facility, activity, or
operation is ready for startup or restart and this has been verified by the contractor ORR.
As DOE O 425.1D states, it may be appropriate for the ORR team to observe events
significant to the startup process before the ORR begins. Experience indicates that the
events meeting this criterion are emergency management exercises initiated in the facility
within the scope of the ORR. Because it is difficult to plan and schedule emergency
management exercises during an ORR, it is appropriate for the ORR teams (both contractor
and DOE) to observe the exercise when it occurs. When this situation occurs, it is
important that the DOE and contractor ORR team members maintain independence of their
observations and conclusions which are included in the individual ORR reports.
For the observation to be a valuable contribution to the ORR, the exercise should have the
initiating event within the facility being started, all emergency management documentation
for the facility should be complete, and personnel should be trained in emergency
management procedures. It is not normally possible to meet these criteria more than a
month or two before readiness is achieved to start the ORR. In very unusual
circumstances, there may be other unique events that should be observed by the team
before the ORR begins. This may include a one-time, high-risk test of a component or
system within the scope of the ORR or a complex, integrated test sequence. However,
normally it is adequate for the ORR team to review the results of the testing. Since the
testing is normally not accomplished by operations personnel and not conducted in a
manner to demonstrate formality of operations or personnel capabilities, direct observation
of such testing is of little value towards demonstration of readiness to start nuclear
operations.
DOE-STD-3006-2010
47
Unsuccessful ORRs
The assumption of the ORR process is that before it commences, readiness to start nuclear
operations has been essentially achieved and that the ORR team can recommend
authorization to start operations when the prestart findings have been resolved. However,
in rare instances, the number or magnitude of the findings may be such that the team is
unable to conclude that resolving the findings may lead to a condition of readiness to start
nuclear operations. Such a conclusion recognizes that because the ORR process is
executed through sampling, some important elements of readiness may not be evaluated
because of findings that have been identified. For example, if the TSRs are not fully
implemented, it is not possible to assess the adequacy of the individual implementation
mechanisms. In another example, if the training and qualification requirements were not
adequately defined, it may not be possible to determine the adequacy of the knowledge and
competence of the operating personnel since they had not received appropriate training.
However, there is no firm definition as to when an ORR should be stopped. All facts and
issues should be evaluated to determine an answer to the question of whether the ORR
team is convinced that readiness has been achieved and whether nuclear operations can be
safely started when the identified prestart findings are resolved.
Section 41
The ORR team should not casually reach its decision to stop an ORR or reach an
unsatisfactory conclusion, but should instead carefully consider all of the facts that led to
its conclusion. The basis for the team’s decision should be supported with specific issues
and examples
In general, there are two situations that could arise. In the first situation, the team identifies
many areas in which numerous issues are identified, which leads the team to a conclusion
that the ORR is unsatisfactory and should be repeated. The repeat ORR can commence
after line management implements corrective actions to address the identified issues and
recertifies readiness to start nuclear operations. It may be appropriate to develop a new
POA and IP for the repeat ORR or simply repeat the ORR using the same POA and IP.
In the second situation, many functional areas of the ORR are adequately prepared to
support nuclear operations; however, deficiencies are identified in some important
functional areas to the extent that it was not appropriate to simply identify findings to be
corrected. In such a case, it may be appropriate to complete the ORR for the functional
areas that are ready to support nuclear operations and finalize the report in those functional
areas. For the inadequate functional areas, the ORR may be suspended until the deficient
functional areas are remediated. If the option to suspend the ORR is chosen and agreed to
by the SAA, the interim report should provide line management general information
concerning the areas of inadequacy, but not a punch-list upon which they should focus all
attention. Once line management has fully evaluated the areas of inadequacy and taken
corrective actions to bring them into a state of readiness to support nuclear operations, the
ORR may be resumed in the deficient functional areas.
The Team Leader and the SAA should be aware of the possibility of an unsuccessful ORR
and decide how it should be handled. Because the Team Leader works for the SAA, who
DOE-STD-3006-2010
48
directed the start of the ORR, suspending the ORR should only occur with the SAA’s
agreement. If the SAA does not agree, the team is obligated to complete the ORR and
determine that readiness to start nuclear operations has not been achieved, in which case
repeating the ORR is the only alternative.
Some organizations within DOE believe that it is never appropriate to suspend and restart
an ORR and that if an ORR cannot be completed, the entire process should be repeated.
However, in cases where an ORR can be satisfactorily completed in some functional areas,
it may be appropriate to take credit for the functional areas that were satisfactory and grade
the POA accordingly. The decision to take credit for the successful portions of the initial
ORR should be weighed carefully against time constraints and any changes that have taken
place since the first ORR. In every case, there should be close coordination and agreement
between contractor line management, DOE Field Line Management, and the SAA who
must approve the POA for the second ORR.
8.5 Contractor Operational Readiness Reviews.
Contractor procedures governing the conduct of ORRs should include a provision that,
prior to commencing, line management must certify in writing that all prerequisites
specified in the POA have been met. A manageable list of open items may exist, as
discussed below, at the time the contractor ORR starts.
Section 42
Once contractor line management has determined that readiness has been achieved by
meeting all of the prerequisites specified in the approved contractor ORR POA, the ORR
must be conducted and reported in accordance with the contractor ORR IP. The contractor
must formally declare readiness before the ORR begins. A formal Readiness to Proceed
Memorandum must be prepared by contractor line management only when readiness to
start operations has been achieved and the prerequisites specified in the POA have been
met. The results of the line management MSA or other type of assessment, including
resolution of identified issues, should be included with the declaration of readiness to start
the contractor ORR.
The contractor must commence its ORR only when the approved prerequisites have been
completed. However, there may be events that occur before the ORR begins, such as
periodic emergency preparedness drills or complex system testing, when the ORR team
may monitor the event when it occurs rather than wait until the review begins. This early
review is appropriate. The activity should be documented in the ORR final report. It may
also be appropriate for the ORR team to conduct pre–ORR activities necessary to gain the
familiarization, understanding, and qualification necessary to prepare the ORR IP and
conduct the ORR prior to prerequisites being met.
Qualified personnel in the necessary functional areas conduct ORRs. The number of team
members varies with the scope of the ORR and the size and complexity of the facility. The
Team Leader and Senior Advisor must not be from offices assigned direct line
management responsibility for the work being reviewed by the startup or restart authority.
All ORR team members should have demonstrated assessment expertise in addition to
DOE-STD-3006-2010
49
technical expertise. ORR team members must not review their own work or that for which
they are responsible.
The sequence and methodology for the ORR is described in the IP. Additional guidance
for the preparation and conduct of the ORR is provided in DOE-HDBK-3012, Guide to
Good Practices for Operational Readiness Reviews (ORR), Team Leader's Guide. In
general, ORRs include a pre-visit by the team to become familiar with the site and the
physical scope of the ORR. Administrative requirements such as access and safety training
should be completed. When line management has determined that readiness to start
nuclear operations has been achieved, the ORR Team Leader should be directed by the
SAA to start the actual ORR.
The ORR should take no more than two weeks, with four to six days of actual field work.
The sequence of activities should normally start with record reviews, followed by
operational demonstrations and upset response demonstrations, and concluding with
interviews. The final report should be developed during and following the ORR. Factual
accuracy should be verified as the report is being finalized, with the goal of providing the
final report at the out-briefing at the end of the two-week ORR period. This timeline is
important for several reasons: the need to expeditiously start operations, controlling the
extent of the review, and recognizing that the team members have other work assignments
that are suspended during the period of the ORR. Many years of experience have
demonstrated the effectiveness of this controlled timeline to accomplish a satisfactory ORR
and determine readiness to start nuclear operations.
Section 43
ORR evaluations should place particular emphasis on the SSCs that are important to
nuclear safety (relevant to public and worker safety and health) or of particular importance
to the safety of the planned nuclear operation of the activity. The results of these
evaluations should be included in the final report.
DOE or Field Element personnel should observe and evaluate the contractor ORR process.
It is therefore important that the ORR process be open and well-defined to permit DOE
oversight. Team meetings should be informative for the benefit of the team as well as for
DOE. Interviews and record reviews, as well as evolutions and drills, should be scheduled
in a manner that fosters openness. The ORR Team Leader should coordinate with DOE
oversight personnel to facilitate their observation and evaluation of the contractor ORR.
Documentation of the methodology, criteria, and results of the contractor ORR is important
to the credibility of the review and the foundation for the follow-on DOE ORR. The value
of the review depends in large part on the thoroughness of the ORR and the adequacy of its
scope (breadth and depth). Section 8.4 and Appendix 3 of this Standard provide additional
guidance on recording the results of the ORR.
Once the contractor ORR process has been completed, the contractor must develop a
corrective action plan. The plan should provide the methodology and the schedule for
resolving the findings. Prior to issuing the Readiness to Proceed Memorandum to DOE,
indicating that readiness to start nuclear operations has been achieved, a manageable list of
open prestart issues may exist provided they have a well-defined schedule for closure.
DOE-STD-3006-2010
50
DOE must not begin its ORR until the contractor’s Readiness to Proceed Memorandum has
been received.
8.6 Readiness to Proceed Memorandum.
The Readiness to Proceed Memorandum is the formal communication from the contractor
to DOE stating that the facility has been brought to a state of readiness to start or restart
nuclear operations. The Memorandum is a prerequisite to the DOE ORR. The Field
Element should use the contents of the Readiness to Proceed Memorandum, coupled with
its own routine management understanding of the status of the facility, as a basis for the
recommendation or decision to commence the DOE ORR.
The contractor ORR final report should be an enclosure to the Readiness to Proceed
Memorandum. The Readiness to Proceed Memorandum indicates the status of resolution
of prestart findings and a corrective action plan for post-start findings. The DOE line
management shall forward the Readiness to Proceed Memorandum onto the SAA with
evaluation of the readiness of the contractor to startup or restart of the facility, activity or
operation. In addition, the DOE Line Management must also certify its readiness to
oversee the contractor’s activates related to the startup or restart of the facility, activity or
operation in question.
The Readiness to Proceed Memorandum should not be submitted until all actions required
for startup or restart have been completed, with the exception of a manageable list of open
prestart items that have a well-defined plan and schedule for closure. There should be no
unresolved issues in the path to closure of these prestart items.
If there is an excessive number of open items at the time the Readiness to Proceed
Memorandum is submitted to DOE, the initial conclusion is that contractor management
and ORR processes were not successful. The DOE ORR should not start until the situation
is resolved.
Section 44
The following items provide guidance on the acceptability of the open prestart items at the
time the contractor submits the Readiness to Proceed Memorandum:
• Each open pre-start issue shall be identified in the Readiness to Proceed Memorandum.
• In determining how many open items are acceptable, line management should
understand that every functional area should be sufficiently well developed in its
elements to permit its evaluation in the ORR. For example, one or more open items
indicating that a key program has not yet been developed and implemented should not
be acceptable because the functional area could not be adequately reviewed in the
ORR. Such an open item should be acceptable only if the key program were to be
fully established before the ORR is complete.
• Each open item must be addressed in a corrective action plan. An open item such as
“the required environmental permits have not been requested or approved” would not
be acceptable because many other facility procedures and activities are potentially
impacted by the corrective actions to the identified open item. The schedule for
DOE-STD-3006-2010
51
completion of the corrective action plan should be consistent with the timing for the
completion of the ORR so that the ORR may evaluate the corrective action plan and
the progress in completing the planned activities.
In summary, the open items should be few in number, well-defined with a well defined
corrective action plan, able to be completed on a schedule consistent with the ORR
schedule, and not of such a nature to preclude an adequate review of any specific area by
the ORR.
8.7 DOE Action Following Receipt of the Readiness to Proceed Memorandum.
DOE Operations or Field Element Line Management should review the submitted
Readiness to Proceed Memorandum, which involves verifying the accuracy of the included
information, evaluating the completeness of the open items listing, and determining
whether the corrective actions and time estimates are realistic.
DOE Field Element Line Management responsible for overseeing contractor operations
must prepare an endorsement to the Readiness to Proceed Memorandum before forwarding
it to the SAA. The DOE Line Management endorsement should discuss two important
elements:
• DOE Field Element Line Management’s assessment of the readiness of the contractor
to commence operations. This assessment should be based on the day-to-day
observation of contractor activities and an assessment of the adequacy of the contractor
ORR and the associated corrective actions.
• Readiness of DOE Field Element Line Management to oversee contractor operations
following startup, including meeting prerequisites and CRs in the DOE POA. The
basis for the conclusion, including the results of any DOE Line Management self-
assessments conducted in anticipation of startup, should be included in the
endorsement.
DOE Field Element Line Management must forward the Readiness to Proceed
Memorandum to the SAA with a recommendation as to whether the memorandum should
be accepted and the DOE ORR begun as scheduled, or whether additional information or
action is needed from the contractor or additional actions should be taken by DOE Field
Element Line Management. SAA makes the determination to proceed or not to proceed
with the ORR.
Section 45
Following the DOE Field Element Line Management review, the Readiness to Proceed
Memorandum should be either returned to the contractor with identified comments or
forwarded recommending approval to start the DOE ORR. Each DOE management
endorsement should identify programs and personnel positions that have been verified as
ready to support facility operations, indicate how the evaluation was accomplished, and
specify the actions taken to achieve the state of readiness to oversee operations. The
acceptable Readiness to Proceed Memorandum is forwarded to the SAA for approval.
DOE Field Element or Headquarters implementing procedures may also require the RTP to
be provided to other organizations for information.
DOE-STD-3006-2010
52
The Readiness to Proceed Memorandum with its enclosures and endorsements should be
retained as a part of the facility, activity, or operation startup or restart record, as well as
the ORR final report and associated documentation as specified in local documentation
control procedures. Experiences and lessons learned in managing the Readiness to Proceed
Memorandum and process should be included in the lessons learned section of the ORR
final report.
8.8 DOE Operational Readiness Reviews.
The DOE ORR must not commence until the contractor has reported in writing its
readiness to commence operations Following receipt of the Contractor Readiness to
Proceed Memorandum, the Field Element Manager or designee may concur with the
contractor’s readiness, must verify DOE management readiness, including meeting the
DOE prerequisites in the DOE POA, and may recommend to the SAA that the DOE ORR
commence.
The prerequisites for starting a DOE ORR must be specified in the DOE POA, as required
by DOE O 425.1D. The specifics vary with each ORR, but the basic principle is that the
DOE ORR should not commence until management has determined the facility is ready to
operate, including readiness of the DOE Field Office to oversee contractor operations.
When directed by the SAA, the DOE ORR must be conducted in accordance with the IP
prepared by the team and approved by the Team Leader. The DOE ORR team conducts
and prepares the final report in accordance with the IP. The DOE ORR should include a
detailed review of the contractor ORR and other performance assessments in accordance
with the approved scope. Following completion of the DOE ORR and resolution of
prestart findings, DOE management may recommend to the SAA that startup approval be
granted.
The DOE ORR team should assess the technical and managerial qualifications of those in
the DOE Field Element responsible for providing direction and guidance to the contractor,
including Facility Representatives. A similar review should be made of the qualifications
of contractor personnel responsible for facility operations.
In most cases, a key element of the DOE ORR is a detailed review of the methods and
results of the contractor ORR. The results, including corrective actions, should be assessed
for adequacy and effectiveness. The DOE ORR team should conduct additional detailed
assessments to verify the findings of the contractor ORR and review areas that may not
have received an adequate review in the contractor ORR. The DOE ORR should not
duplicate the contractor ORR; it is intended that the DOE ORR validate the accuracy and
completeness of the contractor ORR and verify the readiness of the DOE line organization
to oversee the contractor nuclear operations within the scope of the ORR.
Section 46
8.9 Documentation of Operational Readiness Review Results.
The final product of the ORR process is the ORR final report, which documents not only
findings and conclusions, but the process by which they were developed. The ORR final
DOE-STD-3006-2010
53
report should form the basis for senior management decisions, including startup or restart
approval, and should therefore accurately reflect the conditions found during the ORR.
The ORR final report is intended to document the logic of the review and convey the
results of the review. It should provide a summary of review activities and confirmation
that the criteria and review approaches detailed in the IP were followed, with explanations
for any deviations. It should also contain enough detail that the reader can follow the
review logic of the ORRs, traceable from the POA to the IP to the ORR findings.
The ORR final report should document the effectiveness of the facility’s operational
readiness preparation, the contractor ORR, and the readiness of the facility to proceed with
startup or restart. The final report should also provide information concerning the
readiness of the management system (both the contractor and DOE) to oversee and manage
the facility, activity, or operation. If deficiencies exist, the ORR final report should clearly
define those, as well as the inadequacies that should be addressed before and after startup.
The final report should also address deficiencies identified and corrected during the course
of the review.
The validity and defensibility of ORR results should depend largely on the thoroughness
with which the process and the observations are documented. The final report should be
clear as to what was evaluated and the methodology used during the evaluation.
Final Report Format.
DOE O 425.1D provides some minimum content requirements of the ORR report. It does
not, however, provide the format. The following is a suggested format derived from a
composite of past DOE ORR final reports. A synopsis of each section is contained below.
• Title Page: The cover and title page should state the subject and the date of the
ORR. The report cover should not contain any extraneous information, data,
graphics, or pictures.
• Signature Page: This page should contain the signatures of all team members,
signifying their agreement as to the report content and conclusion in the areas to
which they were assigned. In the event all team member signatures cannot be
obtained due to logistical considerations, the Team Leader should gain their
concurrence via fax or telephone and sign for them.
• Executive Summary: The Executive Summary should be a one- to three-page
synopsis of the review, findings, and the conclusion as to whether the team believes
readiness has been achieved. The Executive Summary should introduce information
and direct the reader to those portions of the report that provide more detail on the
information. Some suggested points for the Executive Summary include:
o a brief synopsis of the review activity, which provides information
concerning the team’s evaluation of readiness;
o the management system’s adequacy to oversee the operation;
DOE-STD-3006-2010
54
o a summary evaluation of the adequacy of the ORR preparation (and possibly
the ORR program); and,
o a synopsis of the significant problems and strengths.
• Table of Contents: A Table of Contents should be provided to facilitate a review of
the report. The Table of Contents should identify, with page numbers, all sections
and subsections of the report, illustrations, charts, and appendices.
Section 47
• Introduction: The Introduction should provide information and background
regarding the facility being reviewed, the reasons for shutdown (if a restart), the
purpose of the ORR, and the scope of the evaluation. Other information that should
be provided includes a brief discussion of:
o the overall objectives of the evaluation;
o the review process and methodologies used in the review;
o the team composition; and,
o definitions applicable to the review.
• ORR Evaluation: This section should provide an overall evaluation of readiness,
followed by individual functional area summaries. For each functional area, the
summary should, in one page or less, discuss the CRs and provide conclusions as to
the readiness of the functional area to safely support proposed operations.
Conclusions as to the readiness of hardware, personnel, procedures, and the
management system that controls each functional area should be addressed,
including key issues. Findings identified at any point in the ORR are to be included
in the ORR Final Report and formally addressed for resolution and closure
regardless of any interim actions which may be taken by line management to address
such deficiencies. The evaluation should discuss the prestart and post-start findings
associated with the review and provide a conclusion as to the readiness of the
facility to begin operation within the scope of that specific functional area.
The detailed results of each CRAD should be included in a comprehensive write-up
in the evaluation form (Form 1). The form should describe how the CRAD
evaluation should be accomplished and the results of the evaluation. An evaluation
should be made of each criterion in the CRAD to discuss whether it was met or not
met. The level of detail in the Form 1 should be such that a knowledgeable
individual who did not observe the ORR can understand the methodology of the
review and the basis for the results. Any deficiencies identified during the course of
the evaluation of the CRAD should be discussed in the Form 1 write-up. When
deficiencies rise to the level of Findings, they should be indicated on the Form 1 and
should be the basis for a Finding form (Form 2).
The Appendix 3 writing guide provides examples of Forms 1 and 2. Also the DOE
Readiness Review website contains recent examples of final reports. The Functional
Area summary should roll up the results of the review as discussed in the Forms 1
and 2 applicable to the functional area. A critical success factor for ORRs should be
the Team Leader’s providing examples to the team of acceptable formats for the
DOE-STD-3006-2010
55
forms and the prepared forms containing the information from the CRADs.
Appendix 3 and the Team Leaders’ Handbook contain additional information on
accomplishing and managing the process of reporting the results of the ORR.
Any deviations from the IP should be discussed, along with the reasons for the
deviations, and the alternative actions that were taken to compensate, if necessary.
Because the ORR Evaluation section provides the basis for the determination of
readiness for each CR, it should discuss not only the deficiencies found during the
review, but should also discuss those positive aspects that affected the
determination. In addition, the ORR final report should also identify as
Opportunities for Improvement those items that are not findings; but that, if
addressed, would lead to excellence in operations. The detailed documentation to
support the conclusions may be included in an appendix consisting of the individual
CRAD or Lines of enquiry with the accompanying Assessment Forms. See
Appendix 3 for additional details.
Section 48
• Status of Requirements: The ORR final report must state whether the facility has
established the following:
o an agreed-upon set of requirements for governing safe operations of the
facility, activity or operation;
o that this set of requirements has been formalized with DOE through the
contract or other enforceable mechanism;
o that these requirements have been appropriately implemented in the facility,
activity or operation, or appropriate compensatory measures, formally
approved by DOE, are in place during the period prior to full implementation;
and that,
o in the opinion of the DOE ORR team, adequate protection of the public health
and safety, worker safety, and the environment will be maintained.
• Implementation of ISMS: The core requirements, in aggregate, should address
many of the core functions and guiding principles of Integrated Safety Management
(ISM). The final report should include a statement regarding the Team Leader’s
assessment of the adequacy of the implementation of those functions and principles
which were addressed by the ORR at the facility undergoing the review. This
should not be direction or inference that any additional review be added to the ORR
process to address ISM. Only to the extent that the ISM processes are visible in the
established review should they be evaluated and commented on.
• Lessons Learned: Each ORR final report must contain a section on lessons learned
to be used by both contractor and DOE to improve the ORR process. These lessons
should provide information on problems encountered by the review team,
adequacies or inadequacies concerning the review, design, and implementation,
expertise, or any other relevant factors or information that may be used by future
review teams.
DOE-STD-3006-2010
56
The ORR must also identify lessons learned applicable to similar facilities. Lessons
learned in areas such as operations, procedures, design, or documentation may also
be identified. The ORR team must include these lessons learned in the report as
well. Facility management or DOE management is then responsible for
promulgating these lessons in accordance with established procedures. The ORR
final report may be issued before the lessons learned section is written to avoid
delays in issuing the report. However, each ORR report must contain a lessons-
learned section, as required by DOE O 425.1D.
• Dissenting Professional Opinions: The ORR process provides an opportunity for
team members to submit dissenting professional opinions which should be
documented and appended to the final report. There must be a provision for
differing professional opinions if agreement cannot be achieved.
While the team should strive to reach a consensus concerning all aspects of the
review, DOE recognizes that professional judgment does not always allow for
complete agreement. In cases of disagreement, the Team Leader makes the final
recommendation concerning the disposition of the finding or concern. However,
discussion of all aspects of the finding should be provided in the final report to
provide the SAA with all relevant information on which to base his or her decision.
If a team member feels that aspects of his or her opinions have not been adequately
represented, that member should file a dissenting professional opinion. The written
report of the dissenting professional opinion is appended to the ORR final report for
review by the SAA.
Section 49
• Appendices: Appendices are intended to provide data that support the final report.
Data that should be considered for appendices include:
o the IP*;
o the CRADs*;
o a listing of the team members and their resumes*;
o the POA*
o Evaluation of criteria (Forms 1);
o the Prestart Findings summary (Forms 2); and,
o the Post-start Findings summary (Forms 2).
The asterisked items may be referenced but not included in the final report
and maintained with the readiness records.
• Distribution: A SSA provides a copy of the final report to the cognizant DOE Line
Management. DOE Line Management provides the report to cognizant contractor
line management for action.
DOE-STD-3006-2010
57
8.10 Prestart and Post-Start Findings.
Findings should be defined as follows:
• Nonconformance with a stated requirement that represents either:
o a systematic failure to establish or implement an adequate program or
control; or
o a significant failure that could result in unacceptable impact on the safety of
personnel, the facility, the general public, or the environment during nuclear
operations.
During the ORR the team may identify individual deficient conditions. Frequently, the
deficient conditions, when evaluated together, may reflect a programmatic or
implementation weakness that is of concern and require corrective action to ensure that
operations are conducted safely when started (prestart finding), or requires corrective
action to mitigate longer-term concerns or programmatic deterioration (post-start finding).
As discussed above, findings should be discussed on Form 1 and documented on Form 2.
The rollup or individual deficient conditions should be identified as findings. One of the
important tasks of the team should be to identify the significant findings that impact the
adequacy of programmatic support or indicate inadequate implementation of important
operational conditions. It is always possible to identify individual deficiencies. The
challenge may be to determine when a group of seemingly minor individual issues is
indicative of a more systemic issue that should be identified as a finding.
The IP should provide a standardized method for identifying findings using the
requirements identified within the criteria. Each finding should be clearly described,
providing examples of the individual issues that comprise the finding. The finding should
describe what is deficient, provide the reference to the requirement with which it is
deficient, and be written in a manner permitting corrective action to resolve it.
Each finding should be identified as to whether or not, it must be resolved prior to startup
of operations. Criteria for arriving at this opinion should be published or referenced in the
IP. It may also be appropriate to identify the level of management (i.e., contractor, DOE
Field, or DOE Headquarters) at which the finding should be closed. While the ORR team
may assist management in reviewing the action taken on a finding, responsibility for its
resolution should reside with line management. Form 2s should further discuss identified
findings.
8.11 Corrective Action Plans.
The contractor and DOE must prepare corrective action plans for all findings identified as
applicable. The DOE and contractor implementing procedures should specify the process
and format for evaluating and documenting findings. Form 3, described in Appendix 3
writing guide, may provide the required documentation to describe corrective actions and
close the finding. The action plan should contain the following elements:
Section 50
DOE-STD-3006-2010
58
• The finding, as written in the report submitted by the ORR team, and whether the
finding is a prestart or post-start finding.
• A detailed proposed action plan for addressing the deficiencies identified in that
finding. The proposed action plan should evaluate any overall programmatic
deficiencies related to a specific finding that could lead to similar occurrences and
include actions to address these deficiencies. For findings identified during the
DOE ORR, DOE must approve the contractor’s proposed corrective action plan.
• The proposed dates when the actions are intended to be completed. If the corrective
actions for a finding are phased, the dates for each phase should be detailed.
• If it is a post-start finding, a description of the risks and mitigating actions or
compensatory measures, if any, to be taken during the interim that are intended to
reduce the risks to an acceptable level before final corrective action. DOE Line
Management should verify that the corrective action plan has been entered into the
appropriate assurance program issues management system.
• If some corrective actions for prestart findings would occur after the startup of
operations, the risks and mitigating factors or compensatory measures should be
clearly identified. The actions that are required prior to the startup of operations
must be completed and closed with a final closure package, as discussed below,
before operations can be started.
Findings and associated corrective actions for the contractor and DOE ORRs should be
entered and managed via the site corrective action or action tracking processes.
8.12 Operational Readiness Review Follow-up Activities.
The ORR process continues beyond the completion of the ORR and the finalizing of the
report. Several actions may require the participation of the Team Leader and team
members. The Team Leader should notify all team members of future involvement
concerning closeout briefings, interpretation (and possible justification) of findings, review
of corrective action plans for adequacy, and review of final closure actions. It should be
clearly understood that line management is solely responsible for resolving findings and
accepting the corrective action plan and the adequacy of the corrective actions. However,
since the team members are most familiar with the details of the findings, line management
may request members of the team to assist during the process for closing findings. It
should be clear that line management should not defer to the team on deciding on the
adequacy of the corrective action plans or the corrective actions actually taken.
The Team Leader should coordinate any follow-up meetings, which include closeout
meetings with the affected facility and line management, team debriefings, and
presentation of the report to DOE and contractor upper management. The Team Leader
may be required by the Secretarial Officer or other appointing authority to present the team
report to upper DOE management. Presentations may be required to internal or external
DOE-STD-3006-2010
59
interested groups as well. In addition, it may be appropriate for the Team Leader to
recommend an organization to verify proper closure of individual prestart findings.
8.13 Action Tracking and Closure Methodology.
Section 51
Monitoring and verifying the satisfactory closure of prestart findings from both the
contractor and DOE ORRs is a line management responsibility. The ORR Team Leader
and team members may be requested to assist in verifying or resolving prestart findings.
DOE O 425.1D defines elements of the required process to close ORR prestart findings.
This is accomplished by developing a closure package that is reviewed and verified by
DOE Line Management for findings from the DOE ORR. These procedures should be
documented either in a facility-wide process for issues management tracking or the specific
implementation of the requirements of DOE O 425.1D. Closure packages should contain
the following information:
• The finding, taken verbatim from the original report, identified as a prestart or post-
start finding.
• The actions proposed in the action plan developed, submitted, and approved with
the original completion schedule.
• A brief description of the corrective actions taken, reasons for concluding that
closure has been achieved, and objective evidence supporting closure. The
referenced documents or objective evidence illustrating the corrective actions and
the dates of the actions should also be included.
• Signatures of the appropriate line management, as defined by the site procedures or
within the ORR IP. A draft closure form is provided as Form 3, ORR Finding
Resolution Form, in Appendix 3.
• DOE verification (DOE ORR findings, at a minimum) of the adequacy and
completion of the corrective actions.
8.14 DOE Line Management Oversight of the Operational Readiness Review Process.
Throughout the ORR process, various Headquarters, Field Element, and external oversight
organizations may become involved in the process. To ensure that proper liaison occurs,
documentation from each step in the process should be provided to the appropriate internal
and external oversight groups for information and comment. In most cases, the
documentation is provided after approval by the appropriate management official. It
should be stressed, however, that all information should be provided in a timely manner if
all organizations are to execute their responsibilities without delaying critical steps in the
process. Frequent liaison should occur between management and oversight organizations
at each level, both internal and external, to ensure that all responsibilities and commitments
are fulfilled. Transmittal of DOE documents to agencies outside of DOE should follow
established procedures.
DOE-STD-3006-2010
60
DOE Field Element personnel should observe and evaluate the contractor ORR process.
The ORR process should be open and defined to permit DOE oversight. Team meetings
should be informative for the benefit of the team as well as DOE oversight. Interviews,
record reviews, evolutions, and drills should be scheduled in a manner to support openness.
The ORR Team Leader should coordinate with DOE oversight personnel to facilitate their
responsibility for observing and evaluating the contractor ORR.
The following items are a compilation of the required and recommended responsibilities of
the DOE Field Offices in executing the new start and the restart ORR processes.
• Review and approve, or review and forward for approval, the contractor ORR POA.
• Provide day-to-day oversight of the contractor’s activities to achieve and verify
readiness to conduct operations, including a review of the contractor ORR report
and prestart finding closure plans and closure documentation. Through this day-to-
day oversight, DOE Field Element Line Management provide knowledgeable
recommendations concerning the contractor’s actions and proposals.
Section 52
• Review, and take appropriate action on, the contractor Readiness to Proceed
Memorandum. If the Operations or Field Element Manager is the SAA, he or she
grants authority to conduct the DOE ORR. For other new starts and restarts, the
DOE Field Element Manager forwards the Readiness to Proceed Memorandum to
Headquarters recommending that the DOE ORR be started when it is satisfied that
the facility is ready to be operated safely, Field Element Line Management
personnel are ready to oversee contractor activity, and DOE oversight processes and
procedures are in place.
• DOE Field Element Line Management responsible for oversight of contractor
operations shall prepare an endorsement to the Readiness to Proceed Memorandum
when forwarding it to the SAA, even when the SAA is the DOE Field Element
Manager. The DOE Line Management endorsement should contain two important
elements:
o a discussion of DOE Line Management’s assessment of the contractor’s
readiness to commence operations. This assessment should be based on the
day-to-day observation of contractor activities and an evaluation of the
adequacy of the contractor ORR and associated corrective actions; and
o concurrence with the status of prestart findings and a recommendation to the
appropriate decision official to authorize startup or restart after the DOE
ORR is complete and all prestart findings are closed. In cases when the
Element Manager is the designated SAA, he or she must authorize the
startup or restart.
DOE Prestart Findings Closure Process. Evaluate the contractor’s prestart
finding closure process and verify closure of DOE ORR prestart findings as
designated by the SAA. To verify closure, support may be requested from
DOE-STD-3006-2010
61
the DOE ORR Team Leader or team members; however, closure verification
remains a line management responsibility. DOE Line Management verifies
the adequacy of corrective action plans for all findings from the DOE ORR.
See Section 7 above for additional discussion on the roles and responsibilities of DOE Line
Management and oversight organizations.
8.15 Independent Oversight Organizations.
DOE O 425.1D, Section 5.b specifically indicates that DOE independent oversight of the
ORR and ORR process is the responsibility of HSS. To ensure that the startups and restarts
of DOE nuclear facilities proceed in a timely fashion, it is incumbent upon the contractors,
Field Element Managers, and Secretarial Officers to provide the appropriate review
documentation to the PSO, Site Lead PSO or CSO, the appropriate CTA, and HSS
throughout the process. It is also incumbent upon HSS to provide comments to these
organizations in a timely fashion to ensure that their concerns are addressed with minimal
impact on the startup or restart schedule.
HSS. In addition to the general Departmental responsibilities specified in DOE M 411.1-
1C and the DOE FRAM, HSS exercises independent oversight of the startup and restart
process for nuclear facilities. This responsibility entails the following:
• In coordination with the PSO, performing independent reviews of startup and restart
activities as appropriate and providing the results of these reviews to the CSOs for
resolution.
• Reviewing and commenting as appropriate on the PSO, Field Element, and
contractor procedures for startup or restart of nuclear facilities and providing the
results of these reviews to CSOs for resolution. Reviewing and commenting on
SNRs, contractor and DOE POAs, IPs, and ORR final reports.
Section 53
8.16 Authorization to Start Operations.
When the DOE ORR is complete, all prestart findings are resolved, and satisfactory
corrective action plans are prepared for post-start findings, DOE Line Management concurs
on the satisfactory status of prestart and post-start findings and should recommend that the
SAA authorize the start of operations. The designated SAA reviews the results of the
contractor and DOE ORRs and, when satisfied with the status of all prestart and post-start
findings, approves startup of nuclear operations. In cases when the Field Element Manager
is the designated SAA, he or she authorizes the Startup of nuclear facility, activity, or
operations and may inform the designated secretarial officer as required by local and
Headquarters implementing procedures.
9 READINESS ASSESSMENTS
The majority of RRs that are planned and accomplished to meet the requirements of DOE
O 425.1D are RAs. The scope and complexity of RAs may range from a simple checklist,
if local procedures permit, to a scope that approximates that of an ORR. This section of the
DOE-STD-3006-2010
62
Standard discusses the processes for planning and conducting an RA. The discussion refers
to or defers to the tailored processes in the local procedures for the planning and conduct of
RAs. Local implementing procedures for RAs should provide detailed processes and
expectations for the unique aspects of RAs permitted in the order such as use of checklists
and parallel accomplishment of contractor and DOE RAs. Both of these situations are
identified in the following sections but detailed processes are not defined. The detailed
processes should be developed in local procedures prior to using a POA/IP checklist to
conduct an RA.
Section 4 of this standard discusses the recommended process to be followed by the
contractor and DOE to determine the level and scope of the RR. A critical aspect of the
process is the expectation that the contractor and DOE develop implementing procedures to
formalize and guide these processes. The implementing procedures must describe the
process for evaluating the startup to decide on the type of RR required. The process should
address a number of elements that form the basis for determining the level of the required
RR. In addition, when the process leads to a determination that an RA is the appropriate
level of RR, there should also be a determination as to whether DOE needs to conduct an
RA in addition to the contractor. A properly documented determination provides
information that should be considered when developing the scope of the RA. That scope is
documented in the RA POA. When a DOE RA is required, the DOE and contractor
processes for determining the level of an RR should provide the information necessary to
define the scope of the DOE RA as well.
9.1 Plan of Action.
The POA provides the proposed RA scope, the prerequisites for starting the RA and the
proposed RA Team Leader. The POA should include, the RA schedule, including the
estimated start date and duration and other information unique to the proposed RA. The
contractor’s POA is reviewed by the Field Element Manager or designee and approved or
forwarded to the designated SAA with a recommendation for approval. When the
contractor is the SAA, the approved POA must be provided to the DOE Field Element for
information. DOE O 425.1D specifies that the POA may be as simple as a checklist or as
comprehensive as that for an ORR. If the approved format for the RA POA differs from
that for an ORR, the format, minimum contents, and manner of usage should be
specifically discussed in the approved contractor and DOE implementing procedures. DOE
O 425.1D specifies that the POA must define the scope and prerequisites and identify the
Team Leader for the RA. Local procedures should also reflect these requirements.
Section 54
Standing RA checklists may be used to provide the framework and guide for scoping and
tailoring the RA for the specific startup or restart. Every RA POA should be prepared that
accurately specifies the required RA scope and tailoring consistent with the unique
conditions and situations associated with the specific startup or restart. Contractor
procedures should establish a goal that the POA should be prepared approximately six
months prior to the projected start date for the RA. When the need for an RA is identified
less than six months prior to the projected start date, the POA should be prepared as soon
as possible so as to avoid the RA process from impacting the schedule for determination of
readiness.
DOE-STD-3006-2010
63
As specified in DOE O 425.1D, the RA POA must define an adequate scope to fully
describe the intent of the RA. The evaluation that was used to determine that an RA was
the appropriate level of RR should be used in defining the RA scope. The scope should
provide a detailed description of the activities, operations, structures, and process systems
and equipment being started or restarted. Each CR listed in DOE O 425.1D must be
evaluated for inclusion in the scope of the RA. The POA must justify the exclusion of any
CR that may not be assessed during the RA. The level of detail provided in the
justification should be commensurate with the complexity of the review and of the
operation such that an independent reader would reasonably be expected to draw the same
conclusion. The basis for not including a CR may be that no changes have occurred during
the shutdown and that confidence has been maintained in the adequacy of the program or
function within the scope of the startup or restart.
Another example that supports excluding a CR is when the SMP was previously
determined to be satisfactory and implementation within the facility being restarted did not
change (e.g., the change in the activity would not require a review of the CR, as the SMP
functions are adequate for the new activity and did not change). The explanation needs to
be brief but meaningful, and acceptable to the SAA. Some CRs may be included, but
tailored to more fully describe the total scope of the RA.
The development of the scope must be based, in part, on the status of, and changes to, the
facility, operating procedures, safety basis documents, hazards, operational conditions, and
personnel. For example, many SMPs may be included only to the degree necessary to
determine that the site SMP processes were adequately implemented within the scope of
the RA. The POA must include a prerequisite section that defines the prerequisites for
declaring readiness to start nuclear operations. The prerequisites must, at a minimum,
address each CR that is within the scope of the RA. Clarity in the discussion of the manner
in which the CR should be tailored is important to ensure that the RA IP accurately reflects
the intended scope of the RA.
The POA is submitted to the designated SAA for review and approval. If the SAA resides
with DOE, the contractor’s POA should be submitted to the cognizant DOE Line
Management. DOE Line Management shall forward the contractors POA to the SAA with
its recommendation for disposition. A copy of the proposed POA is provided to the PSO,
the site Lead Program Secretarial Officer or CSO, as appropriate, the appropriate CTA, and
HSS for information and action in accordance with the individual office’s implementing
procedures for DOE O 425.1D.
Section 55
The level of detail in each POA varies with the complexity of the facility and the situation
under which the activity is being started or restarted. As a rule of thumb, the level of detail
should be adequate to justify to a skeptical reviewer the overall scope being proposed,
including the tailoring of each CR. The detail should be adequate to defend the decisions
being made to preparers, reviewers, and the SAA.
In cases where a DOE RA is to be conducted. Following receipt of the contractor POA, the
DOE Line Management organization prepares a DOE RA POA for each nuclear facility
new start and restart for which a DOE RA is required. The contractor POA should provide
DOE-STD-3006-2010
64
the starting point for the DOE POA. The DOE POA must include prerequisites that ensure
readiness of DOE programs and personnel to oversee contractor operations. Prerequisites
in the DOE POA should also ensure that the contractor RA process has been completed in
accordance with the approved site processes and procedures. When a DOE RA would be
conducted in parallel with the contractor RA, the DOE POA must specify the prerequisites
for starting the DOE RA. The DOE POA should also discuss the purpose of conducting
the RAs in parallel and the expectations for DOE RA Team’s performance in the conduct
of the parallel DOE RA.
The DOE RA POA should include in its breath all areas appropriate to the responsible
contractor POA and a thorough review of the DOE management organization to determine
its capability to oversee the facility, activity, or operation to be started or restarted. The
DOE RA POA should include prerequisites, Team Leader designation, breadth of the DOE
RAs, estimated schedule and duration, and additional information required by DOE O
425.1D. The DOE POA is formally transmitted via management to the appropriate SAA.
Once approved, the DOE POA is provided to the PSO, the site Lead PSO or CSO, as
appropriate, the appropriate CTA, and HSS for information.
Each POA should contain the following elements.
• Name of the Facility, Activity, or Operation Being Started: The name should be
specific to what is to be evaluated and started. For example, if a single process within a
building is being started or restarted, the facility name is the process name. On the
other hand, if the process encompasses several buildings and an area, the name would
be the encompassing process name.
• Description of Facility, Activity or Operation: This should include buildings, systems,
and processes included in the startup or restart. The description may be instrumental in
defining the scope of the review. For example, if most support functions and
procedures are outside the boundary of the facility being started up, the RA scope
focuses on interfaces with existing programs. This section of the POA should define
the physical scope of the RA. The physical scope may include systems, structures, or
processes.
• Identification of the Responsible Contractor: This should be the contractor who
certifies readiness of the facility, activity, or operation to operate. It is normally the
contractor who submits the contractor POA.
• Designation of Action as a New Start or Restart: This should be the identification as to
whether the facility, activity, or operation is being started for the first time or being
restarted. It is reasonable that a new process within an existing building would
constitute a new startup. Resumption of a process after an extended period of no
operation would most reasonably be a restart.
Section 56
• New Start Discussion: The following elements or details of the facility, activity, or
operation should be included to support or create the basis for the recommended
decisions:
o Hazard categorization of the new facility and the basis for its designation; and
DOE-STD-3006-2010
65
• Restart Discussion. If the action is a restart of an existing facility, activity, or
operation, the following information should be provided to support the follow-on
decisions. This information should be available from the determination that an RA was
the appropriate level of RR:
o hazard categorization of the facility, activity, or operation when restarted and
the basis for determination. In the event that no formal hazard categorization
has been made, a discussion of the relative hazard may be appropriate;
o the cause of the shutdown;
o the duration of the shutdown;
o repairs accomplished during the shutdown period;
o modifications accomplished during the shutdown period and their effect on the
approved safety basis;
o any anticipated process changes following restart; and,.
o status of the DSA & TSR, including a history of IVRS or other reviews as
applicable
9.1.1 Proposed Scope of the Readiness Assessment.
This should be a key section of the POA. The scope should be developed starting with
the CRs listed in DOE O 425.1D and the physical scope in the facility, activity, or
operation description. The discussion should support the decision to eliminate or tailor
any CRs, as discussed above. The DOE POA scope should include the scope of the
contractor RA and address DOE management and oversight programs.
The discussion of the scope of the RA in the POA supports the development of the IP for
each functional area. Attention to detail should be particularly important in developing
the scope to ensure that the all involved individuals and organizations have a complete
understanding of the areas to be reviewed.
The scope should start with a clear discussion of the physical or geographic scope of the
RA. A clear definition of the SSCs, as well as the individual processes or activities
within the scope of the RA, should be provided to ensure the proper focus of the RA.
Experience indicates that clarity can be best achieved when each CR is discussed
individually.
The discussion should include justification for any CRs that are excluded in the RA. For
the remaining CRs, the discussion should clearly describe the detail or depth to which
each is to be reviewed. In some cases, only the interface with site infrastructure
programs may need to be included. In other cases, the entire site-wide program may need
to be evaluated.
The discussions should refer to site-wide and facility-specific reviews that provide a basis
for the RA. Evaluations such as previous RAs, ISMS verifications, independent DOE or
contractor reviews, IVRs, or similar reviews may reduce the necessary depth of review
DOE-STD-3006-2010
66
for individual CRs. Similarly, the recent history of the facility, site, or activity may be
important in defining the level of detail or depth of individual portions of the review.
Conditions such as recent occurrences, investigations, or sy