DOE-STD-1187-2019, Beryllium-Associated Worker Registry Data Collection and Management Guidance
This standard provides acceptable methods for compliance with the requirements of Title 10 Code of Federal Regulations, Part 850.39 (10 CFR 850.39) “Recordkeeping and Use of Information.” It should be used by responsible employers subject to the requirements of 10 CFR 850 “Chronic Beryllium Disease Prevention Program” to guide their submission of information to the Department of Energy (DOE) Beryllium-Associated Worker Registry. Use of this standard promotes consistent reporting and efficient analysis and dissemination of information to those who need to know.
Supersedes:
Version history and related documents
Supersedes
Earlier documents this one replaced.
Document text
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Section 1
DOE-STD-1187-2019
October 2019
DOE TECHNICAL STANDARD
Beryllium-Associated Worker Registry Data Collection
and Management Guidance
U.S. Department of Energy AREA SAFT
Washington, D.C. 20585
DISTRIBUTION STATEMENT A. Approved for public release; distribution is unlimited
NOT MEASUREMENT
SENSITIVE
DOE-STD-1187-2019
ii
Available on the Department of Energy
Technical Standards Program
Web site at
https://www.standards.doe.gov/
https://w/
DOE-STD-1187-2019
iii
FOREWORD
1. This standard provides acceptable methods for compliance with the requirements of
paragraph 10 CFR 850.39 “Recordkeeping and Use of Information.” Use of this
standard is not mandatory but is encouraged to aid sites in being compliant with 10
CFR 850.39. Users should review the document and determine if it meets their
purpose.
2. Comments (recommendations, additions, and deletions) that may be of use in improving
this document should be addressed to:
U.S. Department of Energy
Office of Domestic and International Health Studies, AU-13
c/o Dr. Daniela Stricklin
1000 Independence Avenue, SW
Washington, DC 20585-0270
3. This standard was developed through a consensus process by staff operating the DOE
Beryllium-Associated Worker Registry with expert review by data coordinators who
report information to the Registry. It was developed to facilitate the routine collection,
analysis, and dissemination of information on the health effects of occupational exposure
to beryllium.
4. Appendix F contains a brief history of beryllium use and regulation. A list of many of the
methods for beryllium capture and analysis in use today is also included.
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CONTENTS
FOREWORD……………………………………………………………………………..iii
1. SCOPE ................................................................................................................... 6
2. BACKGROUND ..................................................................................................... 6
2.1. Data Sources ...................................................................................................................... 6
2.2. Site Registry Data Coordinator. ....................................................................................... 6
2.3. Data Collection ............................................................................................................................... 7
2.4. Worker Confidentiality Protection ....................................................................................7
2.5. Data Analysis and Dissemination. .................................................................................... 8
3. ROSTER OF BERYLLIUM-ASSOCIATED WORKERS ................................ 11
4. BERYLLIUM-RELATED MEDICAL SURVEILLANCE ................................ 14
4.1. Table 4.1 – Beryllium Lymphocyte Proliferation Test (LPT) Results ........................... 14
4.2. Table 4.2 – Chest X-Ray Results. ..................................................................................... 15
4.3. Table 4.3 – Referral/Follow-Up ................................................................................................. 16
4.4. Table 4.4 – Bronchoalveolar Lavage (BAL) LPT Results ...............................................17
4.5. Table 4.5 – Transbronchial Biopsy and BAL Pathology Results. .................................. 18
4.6. Table 4.6 – High-Resolution Computed Tomography (CT) Results.............................. 19
Section 2
4.7. Table 4.7 – Cardiopulmonary Exercise Testing (CPET) Results. .................................. 20
4.8. Table 4.8 – CBD Evaluation Results. .............................................................................. 21
4.9. Table 4.9 – Beryllium-Induced Dermatitis. ..................................................................... 22
5. DOE BERYLLIUM WORK HISTORY AND EXPOSURE DATA .................. 24
5.1. Table 5.1 – DOE Beryllium Work History. ..................................................................... 24
5.2. Table 5.2 – DOE Beryllium Activities and Exposure. .................................................... 27
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6. TABLE RELATIONSHIPS ................................................................................... 32
7. REQUIRED FIELDS ............................................................................................. 32
8. QUALITY ASSURANCE ...................................................................................... 32
Appendix A – Frequently Asked Questions .................................................................A - 1
Appendix B – Chronic Beryllium Disease Definition ..................................................B - 1
Appendix C – Process-Operation-Task Examples .......................................................C - 1
Appendix D – Laboratory Reporting Limit .................................................................D - 1
Appendix E – Calculating Non-Standard Shift and Sequential Sample 8-Hour TWA
………………………………………………………………………………..……….E - 1
Appendix F – Background and History of Beryllium Use and Regulation ................F - 1
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DOE-STD-1187-2019
1. SCOPE: This standard provides acceptable methods for compliance with the
requirements of Title 10 Code of Federal Regulations, Part 850.39 (10 CFR 850.39)
“Recordkeeping and Use of Information.” It should be used by responsible
employers subject to the requirements of 10 CFR 850 “Chronic Beryllium Disease
Prevention Program” to guide their submission of information to the Department of
Energy (DOE) Beryllium-Associated Worker Registry. Use of this standard promotes
consistent reporting and efficient analysis and dissemination of information to those
who need to know.
2. BACKGROUND: The DOE Beryllium-Associated Worker Registry (BAWR) is a
DOE complex-wide internal program to help DOE conduct and improve its chronic
beryllium disease prevention programs. Paragraph 10 CFR 850.39 specifies beryllium
recordkeeping and reporting requirements for both DOE federal and contractor
employees. The Registry contains data on DOE contractor and federal workers, the
jobs they performed, their beryllium exposure monitoring results, results from
screening tests for chronic beryllium disease, and the results from subsequent medical
diagnostic procedures. The Office of Domestic and International Health Studies (AU-
13) sponsors the development and maintenance of this technical standard. The
Registry is maintained by the Beryllium Registry Data Center at the Oak Ridge
Institute for Science and Education (ORISE), Oak Ridge, Tennessee.
The Registry includes several components called data sets. These data sets include: a
roster, or listing, of all current workers who may be potentially exposed to or may
have been previously exposed to beryllium; medical information related to testing for
and diagnosis of beryllium-related disease; work history of beryllium jobs while
employed at a DOE site; and exposure data (industrial hygiene sampling data) with
calculated 8-hour time-weighted average (TWA) for that exposure.
Section 3
2.1. Data Sources: Sources of information for these data include human resource
organizations; medical, safety, and industrial hygiene organizations; and other
organizations such as operations, maintenance, engineering, and payroll.
Additional sources of information may include Workers' Compensation files; the
OSHA Form 300 log; and headquarters managed databases such as the
Computerized Accident and Illness Reporting System (CAIRS), the Occurrence
Reporting and Processing System (ORPS), and the Occurrence Reporting Binned
Information Trending Tool (ORBITT).
2.2. Site Registry Data Coordinator: A Registry data coordinator should be
identified by the Site Occupational Medical Director (SOMD) at each DOE site to
serve as the point of contact between the site and the Beryllium Registry Data
Center at Oak Ridge. The Registry data coordinator should be responsible for
coordinating activities at the site related to data collection, submitting data to the
Data Center in a timely manner, receiving inquiries from the Data Center,
contacting appropriate site personnel to resolve data management and collection
issues, and correcting errors. It is expected that the Registry data coordinator will
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DOE-STD-1187-2019
interact with a variety of individuals at the site such as line managers, computer
support personnel, industrial hygienists, and site medical clinic personnel. If a site
should make a change in who performs the role of Registry data coordinator, the
site shall notify the Beryllium Registry Data Center (see section 2.3 below) and
the DOE Beryllium Registry Program Manager (see #2 in Foreword). The new
Registry data coordinator will need to obtain guidance on the tasks to be done and
the importance of performing this role correctly. The new Registry data
coordinator should contact the Beryllium Registry Data Center to arrange a
conference call for the purpose of reviewing the duties associated with this role.
2.3. Data Collection:
2.3.1. Each site should define the best file structure and transmitting protocol
for their site, in coordination with the Beryllium Registry Data Center.
All data must be submitted as electronic files. The Data Center is
flexible as to file type and will work with each site individually to
accommodate various computer systems.
2.3.2. All sites should have had, and been using, fully functioning data
submission procedures no later than the 10 CFR 850 implementation
date of January 7, 2002. Initial submissions to the Registry should
have included all available data for all current beryllium-associated
workers at that time.
2.3.3. Data must be electronically submitted semi-annually to the Beryllium
Registry Data Center at the Oak Ridge Institute for Science and
Education (ORISE). The reporting periods begin on January 1 and
July 1. Data should be submitted within 30 days of the reporting period
to:
ORISE Beryllium Registry Data Center
P.O. Box 117, MS-45
Oak Ridge, TN 37831-0117
ORISE Coordinator: Deborah Sweeney
Phone: (865) 576-3005
Fax: (865) 576-9557
Email: Deborah.Sweeney@orau.org
2.4. Worker Confidentiality Protection: To maintain the confidentiality of Registry
data, the Registry data coordinator shall ensure that a unique, encrypted
identification number is assigned to every worker included in the Registry. All
information that is submitted to the Registry regarding a specific worker must
include his or her unique encrypted identification number. As the health impact
of beryllium exposure may not occur until many years after employment, the
Registry data coordinator shall ensure that a system is maintained that links a
worker’s identity to his or her unique identification number, even after the worker
Section 4
mailto:Deborah.
mailto:Sweeney@orau.org
8
DOE-STD-1187-2019
terminates employment. Because the Beryllium Registry contains only encrypted
identifying information, submitting information to it is explicitly exempt from
Institutional Review Board review of research protocols under 10 CFR 745
Section 101 (b)(4) that deals with Federal Policy for the Protection of Human
Subjects.
Unique encrypted identifiers should not be overly simplistic, such as reversing
the worker's social security number, and should not duplicate other existing
identifiers. The unique identifier should not be reassigned to a different worker,
even if the first worker assigned to the identifier exits the workforce at that
respective site. If this worker returns to the workforce at the site, his or her
unique number should be restored to this specific individual.
When a worker transfers from one DOE site to another, he or she will be
reassigned a new unique encrypted identifier, coded according to the current
site’s encryption scheme. Former sites should advise the transferees to identify
themselves as a beryllium-associated worker to the SOMD upon their arrival at
the new site. The SOMD should also determine if transferred workers were
included in the Beryllium Registry at the previous site. If so, the SOMD will
contact the SOMD at the previous site to obtain the old identification number so
that linkages can be made.
To maintain the confidential nature of the Registry, 10 CFR 850.39 (e)(2)(i)
requires that the SOMD, or other designated site personnel within the
occupational medicine clinic, retain the encryption key that identifies an
individual worker to his or her unique identifier. The encryption key should be
provided with security protection similar to other medically confidential
information.
Published reports using Registry information will generally contain only
summary data. It is possible that descriptions of working conditions associated
with a specific case will be published to share lessons with others. Such
descriptions of specific cases will avoid containing enough unique information
to allow readers to identify the individuals being described.
2.5. Data Analysis and Dissemination: The Registry serves as a surveillance
system for current workers. It will provide DOE with information regarding
adverse health outcomes associated with a specific exposure. The Registry will
allow DOE to ascertain the prevalence of workers sensitized to beryllium and the
number of workers who have chronic beryllium disease due to past exposure. As
the database is longitudinal in nature (i.e. following workers forward in time),
the data will be able to determine the number of newly sensitized workers
(incidence) and characterize the development of disease based on a worker’s
first exposure to beryllium. In addition, the exposure monitoring data will be
used to characterize levels of beryllium across the complex. Lastly, the Registry
is an epidemiologic tool to evaluate hypotheses about the causation of disease.
Adverse health outcomes and exposure data will be analyzed together to
determine the risk of disease.
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DOE-STD-1187-2019
2.5.1. Data Analysis: Data sent by each site to the Data Center will be
initially reviewed for completeness and accuracy. Registry staff
members will use customized software to determine missing data, data
that are out of range (e.g. unusual or incorrect values) and other
inconsistencies. The Data Center will notify each site data coordinator
of errors or omissions within 60 days of the receipt of the data. The
data coordinators should submit the corrected data within 30 days of
notification. Data processing and subsequent analyses will be
conducted by ORISE staff under the direction of the DOE Office of
Health and Safety (AU-13).
Section 5
The specifications of all variables are in this technical standard. DOE
uses the term “sensitization” to mean that the individual has had
abnormal or borderline results on beryllium lymphocyte proliferation
tests (BeLPTs) that confirm exposure and an immune system response to
beryllium according to established criteria. Currently, the BAWR defines
sensitization as an individual with 2 abnormal blood tests, or 1 abnormal
and 2 borderline blood tests, or 1 abnormal bronchoalveolar lavage
BeLPT, or a clinical evaluation with a diagnosis of beryllium
sensitization. However, the definition of beryllium sensitization is
subject to change if updated in the pending 10 CFR 850 revision.
Note: only 1 abnormal BeLPT is required for the DOL's Energy
Employees Occupational Illness Compensation Program Act (EEOICP)
coverage of follow-up medical costs. CBD status is identified by the
occupational medicine clinic in accordance with the EEOICP. Job titles
will be reviewed and categorized into a matrix of occupational categories
described below.
The analytic techniques for this Registry are those appropriate for
epidemiologic studies based on a longitudinal cohort or a health
registry design. Analyses will progress from simple descriptive
statistics to statistical modeling where appropriate. Analyses will focus
on all participating sites; individual site data may be analyzed
separately depending on the size of the database. Frequency
distributions will be reviewed for appropriate data variables. The
prevalence of beryllium sensitivity and CBD will be determined across
all participating sites; when appropriate, analyses will be conducted for
individual sites.
When scientifically justifiable, categories of variables with small
numbers will be collapsed to ensure more stable estimates of risk.
Variables that had a total frequency of 5 counts or less, and could not be
reasonably combined with others will be excluded from the analysis.
Measures of central tendency, the mean, median, and range will be used
in the descriptive analysis of continuous variables (such as age,
beryllium exposure levels, etc.). Continuous variables may be
categorized based on their variance parameters for additional analyses.
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Estimates of the percent of exposures exceeding the DOE action level
will be used as indicators of site performance in controlling exposures.
In addition, this information may be used to examine the effect of
compliance on the occurrence of CBD. Categorical data such as
gender, the year of first hire, work history, the BeLPT results, the year
of first positive or abnormal BeLPT result, and the use of respiratory
protection, will be presented as frequency distributions.
An analysis of the exposure data will be conducted separately to
characterize how exposures are distributed in the workforce.
Cumulative occupational beryllium exposure for each worker may be
calculated as the sum of the job specific exposures multiplied by the
years of exposure in the specific job (∑ (job title exposure estimate X
years in the job title)). Exposure data commonly contain a high
percentage of data points lower than laboratory reporting limits, called
non-detectable results (left censored data). These data will be analyzed
by methods adapted from survival analysis, using maximum likelihood
or Kaplan-Meier product limit estimates. Both parametric and non-
parametric methods are described in an Oak Ridge National Laboratory
report.1
Section 6
The statistical significance level for all analyses will be set at a
probability of <0.05 (two-tailed test). Significant differences between
years, sites, and work histories for mean exposures and percent
exceeding the DOE action level, as specified in 10 CFR 850, will be
assessed using 95% confidence limits. The association between the
percent of sensitized or CBD workers and the % exceeding the action
level for different sites and work histories will be assessed using
Pearson’s product moment correlation coefficient. All analyses will be
performed using appropriate statistical software, such as, SAS (SAS
Institute, Cary, NC) and R (the R Foundation for Statistical Computing).
The results of the analyses will be returned to individual site industrial
hygiene departments to assist them in determining compliance with
exposure limits.
2.5.2. Dissemination of Information: Analyses of health and exposure data
will be published in annual reports. Approved reports will be published
on the DOE Office of Environment, Health, Safety, and Security web
site and submitted to the DOE Office of Scientific and Technical
Information. Participating sites will be notified of the availability of
these reports and asked for comments and suggested improvements for
future reports. Data analyses will also be presented at meetings of
1 1 Statistical Methods and Software for the Analysis of Occupational Exposure Data with Non-Detectable
Values, Frome EL and Wambach PF, ORNL/TM-2005/52,
https://www.csm.ornl.gov/esh/aoed/ORNLTM2005-52.pdf
https://www.csm.ornl.gov/esh/aoed/ORNLTM2005-52.pdf
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DOE safety and health protection specialists such as those sponsored
by the Energy Facility Contractors Group and the Beryllium Health
and Safety Committee.
One goal of reporting will be to provide information useful for
communicating beryllium hazard information to beryllium-
associated workers. Operating organizations responsible for
implementing the employee training requirements of 10 CFR 850
will be a target audience for the distribution of periodic reports and
the solicitation of comments for suggested improvements.
3. ROSTER OF BERYLLIUM-ASSOCIATED WORKERS: The Roster
Data Set will be a compilation of all beryllium-associated workers
submitted by the Registry data coordinator to the Data Center. The
following definitions from paragraph 10 CFR 850.3 should be used to guide
decisions on the DOE and DOE contractor employees who should be included
in the roster.
Beryllium-associated worker means a current worker who is or was exposed
or potentially exposed to airborne concentrations of beryllium at a DOE
facility, including: (1) A beryllium worker; (2) A current worker whose work
history shows that the worker may have been exposed to airborne
concentrations of beryllium at a DOE facility; (3) A current worker who
exhibits signs or symptoms of beryllium exposure; and (4) A current worker
who is receiving medical removal protection benefits.
Beryllium worker means a current worker who is regularly employed in a
DOE beryllium activity.
Beryllium activity means an activity taken for, or by, DOE at a DOE facility
that can expose workers to airborne beryllium, including but not limited to
design, construction, operation, maintenance, or decommissioning, and which
may involve one DOE facility or operation or a combination of facilities and
operations.
Section 7
Fields marked with an asterisk (*) are required. Omission of required data will result in
flagged errors described in data condition reports (see section 2.5.1. Data Analysis,
section 7. REQUIRED FIELDS, and Appendix A General Questions).
3.1. Table 3 – Roster:
1. *Site Code Site code (provided by ORISE Data Center)
2. *Unique ID Unique employee identification number (to
be determined by the site)
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3. *Status Code N = New record, D = Delete record
4. *Year Born Year of birth, (YYYY)
5. *Gender Gender of worker: Male or Female, (M or F)
6. *Employer Type Indicate the worker's employer as Federal,
Contractor, Subcontractor, or Visitor, (F, C,
S, or V)
7. *First Hire on Site Date Date first hired to work on current site,
(MM/DD/YYYY)
8. Year Employment Ended Year individual separated from employment at site,
(YYYY)
9. Death Date Date of death, (MM/DD/YYYY)
10. Immediate Cause Text abstracted from death certificate, immediate
cause
11. Old Unique ID Unique ID from previous site, if applicable
12. Previous Site Text field that contains the name of the previous
site where the worker was employed as a
beryllium-associated worker
3.1.1. Site Code: Identify the DOE site with a unique code. The
Beryllium Registry Data Center will provide a site code to
each Registry data coordinator.
3.1.2. Unique ID: Identify each beryllium-associated worker with
a unique encrypted number. It will be assigned by the site
and is used to link multiple records to one worker. Every
record submitted to the Data Center must include the
Unique ID.
3.1.3. Status Code: Indicate whether this is a new record (N) to be added
to the roster or a delete record (D) for a worker already in the roster.
Only a new record (N) should be submitted for workers first
entering the roster. To make changes to information for workers
already in the roster, the site should submit both a delete (D) and a
corresponding new record (N) that will replace all previous roster
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data for the worker.
3.1.4. Year Born: Provide only the year of birth (YYYY). This is
a measure to help ensure privacy and prevent identification
of individuals by using a specific date of birth.
3.1.5. Gender: Provide the code for the gender of the worker as either
male or female.
3.1.6. Employer Type: Indicate the worker's current employment type as
federal, contractor, sub-contractor, or visitor. The permanent
employees of cost-plus subcontractors to a site integrating or
management and operating contractor will be considered a contractor
for the Registry. Visitors include visiting scientists, graduate
students, research collaborators, vendors, etc.
3.1.7. First Hire on Site Date: Provide the date that the worker was hired
for the first time to work on the current DOE site (MM/DD/YYYY).
Personnel records for current workers normally should have been
transferred to successive contractors for a number of reasons and in
particular in order to calculate employee benefits. Personnel
departments should have this information. Medical records for current
workers likewise should be transferred to successive medical
surveillance providers. The date of the worker’s first medical
examination should be in the current medical files and may be a
reasonable surrogate for the date first hired to work on the current site
if the true date is not available. If no accessible records are available,
information provided by the worker can be used.
Section 8
3.1.8. Year Employment Ended: Provide the year (YYYY) that the worker
separated from employment at the site. Current workers should have a
blank (null) value in this field. The value should remain blank (null) if
the employee transfers to a different employer on site. The year of the
employee’s termination medical examination may be a reasonable
surrogate if the true date is not available.
3.1.9. Death Date: Provide the date on which the worker’s death occurred, if
available, in MM/DD/YYYY format.
3.1.10. Immediate Cause: Provide text describing the immediate cause of
death. Abstract the “immediate cause of death” section from the death
certificate.
3.1.11. Old Unique ID: Provide unique ID from previous site (for workers
who have transferred from one DOE site to another DOE site).
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3.1.12. Previous Site: Provide a text field that contains the name of the
most recent previous site the worker was employed at as a
beryllium-associated worker and was submitted to the Registry from
that site. Examples of values: Sandia, LANL, Rocky Flats. (Site
names can be abbreviated and will be changed to a code number by
the Registry Data Center.)
4. BERYLLIUM-RELATED MEDICAL SURVEILLANCE: The Beryllium-Related
Medical Surveillance Data Sets will contain the beryllium-related disease medical
information obtained by the Site Occupational Medicine Director (SOMD) related to
beryllium exposure and medical testing. Tables 4.1 and 4.2 contain information
generated through periodic medical monitoring programs operated by occupational
medicine clinics. The content and frequency of surveillance evaluations and tests
offered employees will be determined by the SOMD based on policies and standards
and the employee’s health and work history. Findings suggestive of possible chronic
beryllium disease (CBD) will usually result in a referral to a pulmonary medicine or
other specialized clinic for follow-up diagnosis and care.
Tables 4.3 through 4.9 contain information from diagnostic evaluations. Obtaining
copies of reports containing this information from the clinic often requires the signed
release from individuals upon their return to work or in some cases individuals can
provide copies themselves. No records will be available for individuals who refuse the
offer of a diagnostic evaluation or refuse to release copies of reports on their
evaluations. The content of a diagnostic evaluation will vary based on the health of
the patient and the judgment of the clinician.
A record should be provided for each of the following tests or evaluations if they
were provided during the reporting period. When a record is submitted, fields
marked with an asterisk (*) are required.
4.1. Table 4.1 – Beryllium Lymphocyte Proliferation Test (LPT) Results:
A record should be submitted for each LPT result received from a testing
laboratory.
1. *Site Code Site code (provided by ORISE Data Center)
2. *Unique ID Unique identifier (to be determined by the site)
3. *Status Code N = New record, D = Delete record
4. *LPT date Date of blood draw for the LPT test, (MM/DD/YYYY)
5. *LPT result LPT result: Normal (Negative), Abnormal (Positive),
Refused, Borderline, Unsatisfactory
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DOE-STD-1187-2019
4.1.1. Site Code: Identify the DOE site with a unique code. The
Data Center will provide a site code to each data coordinator.
4.1.2. Unique ID: Identify each beryllium-associated worker with a
unique encrypted number. It will be assigned by the site and is
used to link multiple records to one worker. Every record
submitted to the Data Center must include the Unique ID.
Section 9
4.1.3. Status Code: Indicate whether this is a new record (N) or a delete
record (D) in the beryllium-related medical surveillance data for
LPT test results. To make corrections to a previously submitted
record the site should submit both a delete record (D) and a
corresponding new record (N) that will replace the deleted record
for the worker. Because the LPT results data may contain up to 3
records with identical information for Site Code, Unique ID, and
LPT Date, a delete record (D) requires that all fields, including the
LPT Result, be populated. Each delete record will apply to only
one record in the data table, so if the site wishes to delete multiple
records it should supply the proper number of delete records.
4.1.4. LPT date: Provide the date the blood was drawn for
the LPT (MM/DD/YYYY).
4.1.5. LPT result: Provide the result of the LPT as Normal
(Negative), Abnormal (Positive), Refused, Borderline (neither
fully normal nor fully abnormal), or Unsatisfactory (a failed or
uninterpretable test).
4.2. Table 4.2 – Chest x-Ray Results: Report information on the most recent
chest x-ray results for individuals added to the Roster during the reporting
period (if available). In subsequent reporting periods, report only new chest
x-ray results obtained in that reporting period including results of chest x-
rays provided due to the employee’s participation in other medical
monitoring or health promotion programs.
1. *Site Code Site code (provided by ORISE Data Center)
2. *Unique ID Unique identifier (to be determined by the site)
3. *Status Code N = New record, D = Delete record
4. *Date CXR Date chest x-ray, (MM/DD/YYYY)
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5. *CXR Result Chest x-ray results, (0/0, 0/1, etc.)
4.2.1. Site Code: Identify the DOE site with a unique code. The
Data Center will provide a site code to each data coordinator.
4.2.2. Unique ID: Identify each beryllium-associated worker with a
unique encrypted number. It will be assigned by the site and is
used to link multiple records to one worker. Every record
submitted to the Data Center must include the Unique ID.
4.2.3. Status Code: Indicate whether this is a new record (N) or a
delete record (D) in the beryllium-related medical surveillance
data for chest x-ray results. To make corrections to a previously
submitted record the site should submit both a delete record (D)
and a corresponding new record (N) that will replace the deleted
record for the worker. The aggregate chest x-ray data may
contain more than one record for each date reported for a worker.
Therefore, a delete record (D) requires matching values for the
Site Code, Unique ID, date of CXR, and CXR result. Each
delete record will apply to only one record in the data table, so if
the site wishes to delete multiple records it should supply the
proper number of delete records.
4.2.4. Date CXR: Provide the date the chest x-ray was taken
(MM/DD/YYYY).
4.2.5. CXR Result: Indicate result of chest x-ray according to the ILO
(International Labor Organization code), e.g. 0/0, 0/1, etc. If the
x-ray does not have the ILO codes, the evaluation of the x-ray in
text form is acceptable. For more information see:
https://www.cdc.gov/niosh/topics/chestradiography/ilo.html
4.3. Table 4.3 – Referral/Follow-Up: A referral/follow-up record should
be submitted for individuals offered referral to specialized medical
clinics because of medical surveillance findings suggestive of possible
CBD.
1. *Site Code Site code (provided by ORISE Data Center)
Section 10
2. *Unique ID Unique identifier (to be determined by the site)
3. *Status Code N = New record, D = Delete record
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4. *Referral Offered
Date
Date follow-up referral offered, (MM/DD/YYYY)
5. *Follow-Up
Referral
Accepted (Y) or declined (N) referral for diagnostic
follow-up
4.3.1. Site Code: Identify the DOE site with a unique code. The
Data Center will provide a site code to each data coordinator.
4.3.2. Unique ID: Identify each beryllium-associated worker with a
unique encrypted number. It will be assigned by the site and is
used to link multiple records to one worker. Every record
submitted to the Data Center must include the Unique ID.
4.3.3. Status Code: Indicate whether this is a new record (N) or a delete
record (D) in the beryllium-related medical surveillance data for
referral or follow-up. To make corrections to a previously
submitted record the site should submit both a delete record (D)
and a corresponding new record (N) that will replace the deleted
record for the worker. The aggregate referral/follow-up data may
contain only one record for each date reported for a worker.
Therefore, a delete record (D) requires matching values for the Site
Code, Unique ID, and the date the referral was offered.
4.3.4. Referral Offered Date: Indicate date the follow-up
referral was offered (MM/DD/YYYY).
4.3.5. Follow-Up Referral: Indicate whether this individual accepted
(Y) or declined (N) a referral for a follow-up examination.
4.4. Table 4.4 – Bronchoalveolar Lavage (BAL) LPT Results: A BAL
record should be provided when interpretable information is available from
diagnostic evaluation reports.
1. *Site Code Site code (provided by ORISE Data Center)
2. *Unique ID Unique identifier (to be determined by the site)
3. *Status Code N = New record, D = Delete record
4. *Date Lavage Date of BAL, (MM/DD/YYYY)
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DOE-STD-1187-2019
5. *Lavage Result BAL results: Normal (Negative), Abnormal (Positive),
Refused, Borderline, Unsatisfactory
4.4.1. Site Code: Identify the DOE site with a unique code. The
Data Center will provide a site code to each data coordinator.
4.4.2. Unique ID: Identify each beryllium-associated worker with a
unique encrypted number. It will be assigned by the site and is
used to link multiple records to one worker. Every record
submitted to the Data Center must include the Unique ID.
4.4.3. Status Code: Indicate whether this is a new record (N) or a
delete record (D) in the beryllium-related medical surveillance
data for BAL results. To make corrections to a previously
submitted record the site should submit both a delete record (D)
and a corresponding new record (N) that will replace the deleted
record for the worker. The aggregate BAL results data may
contain only one record for each date reported for a worker.
Therefore, a delete record (D) requires matching values for the
Site Code, Unique ID, and date of lavage.
4.4.4. Date Lavage: Provide the date the BAL was
administered (MM/DD/YYYY).
4.4.5. Lavage Result: Provide the result of the BAL LPT as Normal
(Negative), Abnormal (Positive), Refused, Borderline (neither fully
normal nor fully abnormal), or Unsatisfactory (an unsatisfactory
test). Note: pathology results may be available even if the LPT is
Normal or Negative.
4.5. Table 4.5 – Transbronchial Biopsy and BAL Pathology Results: A
BAL pathology record should be provided when interpretable information
is available from diagnostic evaluation reports.
Section 11
1. *Site Code Site code (provided by ORISE Data Center)
2. *Unique ID Unique identifier (to be determined by the site)
3. *Status Code N = New record, D = Delete record
4. *Date BX Date of transbronchial biopsy, (MM/DD/YYYY)
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DOE-STD-1187-2019
5. *BX Result Transbronchial biopsy result, text
4.5.1. Site Code: Identify the DOE site with a unique code. The
Data Center will provide a site code to each data coordinator.
4.5.2. Unique ID: Identify each beryllium-associated worker with a
unique encrypted number. It will be assigned by the site and is
used to link multiple records to one worker. Every record
submitted to the Data Center must include the Unique ID.
4.5.3. Status Code: Indicate whether this is a new record (N) or a
delete record (D) in the beryllium-related medical surveillance
data for transbronchial biopsy and BAL pathology results. To
make corrections to a previously submitted record the site should
submit both a delete record (D) and a corresponding new record
(N) that will replace the deleted record for the worker. The
aggregate transbronchial biopsy data may contain only one
record for each date reported for a worker. Therefore, a delete
record (D) requires matching values for the Site Code, Unique
ID, and date of transbronchial biopsy.
4.5.4. Date BX: Provide the date the transbronchial biopsy and
BAL were administered (MM/DD/YYYY).
4.5.5. BX Result: Indicate results of pathologist’s evaluation -
suggested values are: normal (negative), positive - granuloma,
positive - alveolitis, and positive - interstitial thickening. Indicate
all that apply. Other values and comments may be provided.
4.6. Table 4.6 – High-Resolution Computed Tomography (CT) Results:
A CT record should be provided when interpretable information is
available from diagnostic evaluation reports.
1. *Site Code Site code (provided by ORISE Data Center)
2. *Unique ID Unique identifier (to be determined by the site)
3. *Status Code N = New record, D = Delete record
4. *Date CT Date of CT studies, (MM/DD/YYYY)
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DOE-STD-1187-2019
5. *CT Result CT study result
4.6.1. Site Code: Identify the DOE site with a unique code. The
Data Center will provide a site code to each data coordinator.
4.6.2. Unique ID: Identify each beryllium-associated worker with a
unique encrypted number. It will be assigned by the site and is
used to link multiple records to one worker. Every record
submitted to the Data Center must include the Unique ID.
4.6.3. Status Code: Indicate whether this is a new record (N) or a delete
record (D) in the beryllium-related medical surveillance data for
CT results. To make corrections to a previously submitted record
the site should submit both a delete record (D) and a
corresponding new record (N) that will replace the deleted record
for the worker. The aggregate CT results data may contain only
one record for each date reported for a worker. Therefore, a delete
record (D) requires matching values for the Site Code, Unique ID,
and date of CT study.
4.6.4. Date CT: Provide the date the CT study was
administered (MM/DD/YYYY).
4.6.5. CT Result: Indicate CT study result - suggested values are:
normal, abnormalities consistent with CBD, opacities
consistent with CBD, and abnormalities requiring medical
follow-up for conditions other than CBD. Other values and
comments may be provided.
4.7. Table 4.7 – Cardiopulmonary Exercise Testing (CPET) Results:
A CPET record should be provided when interpretable information is
available from diagnostic evaluation reports.
Section 12
1. *Site Code Site code (provided by ORISE Data Center)
2. *Unique ID Unique identifier (to be determined by the site)
3. *Status Code N = New record, D = Delete record
4. *Date CPET Date of CPET studies, (MM/DD/YYYY)
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DOE-STD-1187-2019
5. *CPET Result CPET study result, text
4.7.1. Site Code: Identify the DOE site with a unique code. The
Data Center will provide a site code to each data coordinator
4.7.2. Unique ID: Identify each beryllium-associated worker with a
unique encrypted number. It will be assigned by the site and is
used to link multiple records to one worker. Every record
submitted to the Data Center must include the Unique ID.
4.7.3. Status Code: Indicate whether this is a new record (N) or a delete
record (D) in the beryllium-related medical surveillance data for
CPET results. To make corrections to a previously submitted
record the site should submit both a delete record (D) and a
corresponding new record (N) that will replace the deleted record
for the worker. The aggregate CPET results data allow (although
unlikely) more than one record for each date reported for a
worker. Therefore, a delete record (D) requires matching values
for the Site Code, Unique ID, date of CPET study, and CPET
study result. Each delete record will apply to only one record in
the data table, so if the site wishes to delete multiple records it
should supply the proper number of delete records.
4.7.4. Date CPET: Provide the date the CPET study was
administered (MM/DD/YYYY).
4.7.5. CPET Result: Indicate CPET study result. These studies will
provide several measurements in the following categories.
Suggested values should be normal or abnormal for: oxygen
uptake, carbon dioxide output, gas exchange ratio, anaerobic
threshold, cardiac output, blood pressure and vascular resistance,
ventilation, and pulmonary gas exchange function.
4.8. Table 4.8 – CBD Evaluation Results: A CBD evaluation record should
be provided when interpretable information is available from diagnostic
evaluation reports.
1. *Site Code Site code (provided by ORISE Data Center)
2. *Unique ID Unique identifier (to be determined by the site)
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DOE-STD-1187-2019
3. *Status Code N = New record, D = Delete record
4. *CBD Date Date CBD evaluation made, (MM/DD/YYYY)
5. *CBD Result CBD evaluation result: CBD, BeS no CBD,
No BeS or CBD
4.8.1. Site Code: Identify the DOE site with a unique code. The
Data Center will provide a site code to each data coordinator.
4.8.2. Unique ID: Identify each beryllium-associated worker with a
unique encrypted number. It will be assigned by the site and is used
to link multiple records to one worker. Every record submitted to
the Data Center must include the Unique ID.
4.8.3. Status Code: Indicate whether this is a new record (N) or a delete
record (D) in the beryllium-related medical surveillance data for
CBD evaluation results. To make corrections to a previously
submitted record the site should submit both a delete record (D) and
a corresponding new record (N) that will replace the deleted record
for the worker. The aggregate CBD evaluation results data may
contain only one record for each date reported for a worker.
Therefore, a delete record (D) requires matching values for the Site
Code, Unique ID, and date of CBD evaluation.
4.8.4. CBD Date: Indicate the date that the CBD evaluation was
complete (MM/DD/YYYY).
Section 13
4.8.5. CBD Result: Indicate CBD evaluation result as “CBD” when the
patient has a definitive diagnosis of CBD, “BeS no CBD” when the
patient has been found to be sensitized to beryllium but not to have
CBD, and “No BeS or CBD” when a patient has been found to not
be sensitized to beryllium or to have CBD. Use the definition of
CBD in use for the Energy Employees Occupational Illness
Compensation Program Act, given in Appendix B, if the evaluation
report provides findings and test results but not a definitive
diagnosis.
4.9. Table 4.9 – Beryllium-Induced Dermatitis: Beryllium can cause skin
diseases from contact with the more soluble forms or implantation of the less
soluble forms. A record of a beryllium-induced dermatitis should be
submitted if a diagnosis of a beryllium-related skin disease has been entered
into the employee’s personnel medical record. The diagnosis may have been
23
DOE-STD-1187-2019
made by the occupational medicine clinic, an individual’s personal physician,
or a specialist as part of a clinical evaluation for CBD.
1. *Site Code Site code (provided by ORISE Data Center)
2. *Unique ID Unique identifier (to be determined by the site)
3. *Status Code N = New record, D = Delete record
4. *Date Dermatitis Date Be-induced dermatitis diagnosed, (MM/DD/YYYY)
5. *Dermatitis
Positive
Be-induced dermatitis diagnosed: Positive,
Negative, or Equivocal, (P, N, or E)
4.9.1. Site Code: Identify the DOE site with a unique code. The
Data Center will provide a site code to each data coordinator.
4.9.2. Unique ID: Identify each beryllium-associated worker with a
unique encrypted number. It will be assigned by the site and is
used to link multiple records to one worker. Every record
submitted to the Data Center must include the Unique ID.
4.9.3. Status Code: Indicate whether this is a new record (N) or a delete
record (D) in the beryllium-related medical surveillance data for
beryllium-induced dermatitis. To make corrections to a previously
submitted record the site should submit both a delete record (D)
and a corresponding new record (N) that will replace the deleted
record for the worker. The aggregate beryllium-induced dermatitis
data may contain only one record for each date reported for a
worker. Therefore, a delete record (D) requires matching values
for the Site Code, Unique ID, and date dermatitis diagnosed.
4.9.4. Date Dermatitis: Indicate the date of dermatitis diagnosis
(MM/DD/YYYY).
4.9.5. Dermatitis Positive: Indicate whether beryllium-induced
dermatitis was diagnosed as: Positive, Negative, or if
neither fully positive nor fully negative, put Equivocal.
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DOE-STD-1187-2019
5. DOE BERYLLIUM WORK HISTORY AND EXPOSURE DATA:
The Beryllium Work History and Exposure Data Sets will contain
information about all activities having potential beryllium exposure where
the beryllium-associated worker currently works or previously had worked
and the exposures associated with those activities. See section 3 above for
definitions of a beryllium-associated worker. Retrospective work history
information most often will be collected through questionnaires and
interviews with the worker. Information from records generally will be
more reliable than an individual’s memory and will be preferred if readily
accessible. Location, organization, and job title data on current work
should be reported using terminology consistent with that used in official
records to simplify investigations or studies that might become desirable in
the future. The data should include working directly with beryllium,
working in areas of potential beryllium exposure even if not working
directly with beryllium, and activities with potential casual exposure to
beryllium, such as working near an area where others are working directly
with beryllium. Do not provide or submit classified data to the Registry.
When a record is submitted, fields marked with an asterisk (*) are required.
Section 14
5.1. Table 5.1 – DOE Beryllium Work History:
1. *Site Code Site code (provided by ORISE Data Center)
2. *Unique ID Unique employee identification number (to be determined
by the site)
3. *Status Code N = New record, D = Delete record
4. *Organization Code Department/division/organization
5. *First Beryllium
Job Start Date
Date that first job involving beryllium began,
(MM/DD/YYYY)
6. *Activity General description of the job function – see list of
acceptable values
7. *Job Title Job title at time of potential Be exposure
8. *Job Start Date Date job involving beryllium began, (MM/DD/YYYY)
9. Job Stop Date Date job involving beryllium stopped, if applicable,
(MM/DD/YYYY)
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DOE-STD-1187-2019
5.1.1. Site Code: Identify the DOE site with a unique code.
The Data Center will provide a site code to each data
coordinator.
5.1.2. Unique ID: Identify each beryllium-associated worker with a
unique encrypted number. It will be assigned by the site and is
used to link multiple records to one worker. Every record
submitted to the Data Center must include the Unique ID.
5.1.3. Status Code: Indicate whether this is a new record (N) to be
added to the beryllium work history or a delete record (D) for a
record that has been previously submitted to the Registry. To
make corrections to a previously submitted record the site
should submit both a delete record (D) and a corresponding new
record (N) that will replace the deleted record for the worker.
The aggregate beryllium work history data may contain only
one record for each Job Start Date reported for a worker.
Therefore, a delete record (D) requires matching values for the
Site Code, Unique ID, and Job Start Date.
5.1.4. Organization Code: Provide the worker's department, division,
or organization code or number. The Registry data coordinator
should provide a data dictionary (the code and the organization
associated with that code) to the Data Center.
5.1.5. First Beryllium Job Start Date: Provide the recorded or
reported date the worker began working in the first job in which
he or she was potentially or actually exposed to beryllium
(MM/DD/YYYY). For current workers, medical records
normally will be the source of this information since they are
transferred to successive medical surveillance providers and kept
in the clinic. If records are not accessible, the first beryllium job
start date should be obtained from the employee as reported to the
best of his or her recollection. This date should consider prior
employment for work involving beryllium to provide information
regarding the latency of sensitization and progression to disease. If
the date is not obtainable, the data coordinator should work with
the DOE program manager to identify a suitable proxy.
5.1.6. Activity: A high level roll-up category that should be a
general description of the job function. Provide a one-
character code as selected from one of the following
categories.
5.1.6.1. Management (M) – Predominantly office work at a desk; first
level supervisor and above.
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DOE-STD-1187-2019
5.1.6.2. Administrative Support (A) – Predominantly office work at a
desk but can include tasks that involve visiting, production
areas, shops, and labs. This category includes but is not
limited to information technology, clerical, and secretarial
staff.
5.1.6.3. In-House Professionals (I) – Predominantly office work at a
desk typically without supervisory responsibilities.
Occasional tasks outside office create opportunities for
exposure.
Section 15
5.1.6.4. Field Professionals (F) – Frequently works
outside of their office in areas such as but not
limited to laboratories, testing areas, and
construction areas. Employees in the
“Biohazard” category should be placed in this
category.
5.1.6.5. Technical Support (T) – Workers who typically
support the field professionals and have hands-
on work situations.
5.1.6.6. Service (S) – Typically includes but is not limited
to custodians, drivers, laborers, laundry workers,
linemen, mail clerks, pilots, railroad engineers,
records center workers, stationary engineers,
utility workers, and water plant operators. These
workers support and maintain the facility’s
infrastructure. Most work is not performed sitting
at a desk.
5.1.6.7. Security and Fire (E) – Typically includes
protective forces and firefighters.
5.1.6.8. Crafts (C) – Typically includes skilled craftsmen
and laborers who are members of building trade
unions and engaged in construction, remodeling, or
facility maintenance work.
5.1.6.9. Line Operators (O) –Typically workers who are
directly involved in process, operation, or line
activities at the facility.
5.1.6.10. Guests (G) – Employees on short-term
assignments or internships. Typically includes
guest scientists, postdoctoral fellows, co-op
students, and interns. Potential for exposure
dependent on job assignment.
5.1.6.11 Unknown (U) – Job title is missing. All possible
sources should be examined and this value should
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DOE-STD-1187-2019
be used only if a job title for the worker cannot be
ascertained.
5.1.7. Job Title: Provide the worker's job title at time of
potential exposure (e.g. Machinist, Technician, or
Chemical Operator). This should be the job title used in
pay and other employment records.
5.1.8. Job Start Date: For each subsequent job involving potential
or actual exposure to beryllium, provide the date the
worker’s duties, location, or job title changed
(MM/DD/YYYY). This date may be recorded in medical,
administrative, or exposure monitoring records. If records are
not accessible the date should be the date reported by the
employee to the best of his or her recollection.
5.1.9. Job Stop Date: Provide the date the worker stopped
working in the job in which he or she was actually or
potentially exposed to beryllium (MM/DD/YYYY). This
date may be recorded in medical, administrative, or
exposure monitoring records. If records are not accessible
the date should be the date reported by the employee to the
best of his or her recollection. If this is the current job for
the worker a blank (null) value in the Job Stop Date field is
acceptable.
5.2. Table 5.2 – DOE Beryllium Activities and Exposure: A record
should be submitted for each beryllium exposure monitoring
result. Records predominantly report the results of personal
exposure monitoring aimed at determining whether an individual’s
full shift exposure was in compliance with the DOE action level
or other 8-hour time-weighted average occupational exposure
limit. In some cases a single result will be reported in several
records for coworkers judged to be similarly exposed. The
information included in the record will generally come from the
industrial hygiene sample data sheet and analytical laboratory
sample analysis report.
It is beyond the scope of this standard to detail methodologies and
analytical procedures in detail, however, examples of relevant
methods or procedures are referenced below. It is important to
note that laboratories which determine beryllium for DOE sites
for their beryllium control program are required to be accredited
through the American Industrial Hygiene Association (AIHA), or
an equivalent body. As such, data generated for submission to
the registry must be generated through those corresponding
accredited procedures.
Section 16
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DOE-STD-1187-2019
1. *Site Code Site code (provided by ORISE Data Center)
2. *Unique ID Unique employee identifier (to be determined by
the site)
3. *Status Code N = New record, D = Delete record
4. *Location Identification Location where the exposure monitoring occurred
5. *Room/Area Room/area where exposure monitoring occurred
6. *Process Free form text describing beryllium activity
process
7. Operation Free form text describing the beryllium activity
operation
8. Task Free form text describing the beryllium activity
task
9. *Actual Exposure Actual exposure level or laboratory reporting
limit during the sampling period in μg/m3
10. *Actual Exposure
< Reporting Limit
Indicate whether the actual exposure is less than
the laboratory reporting limit, Y/N
11. *Exposure
Sample Volume
The volume of air sampled in liters
12. *8-hour TWA 8-hour time-weighted average exposure in μg/m3
13. *Exposure Method Free form text describing the type of exposure
method
14. *Sampling Method Describe the sampling method used
15. *Analytic Method Describe the analytic method used
16. *Exposure Sampling
Time
Exposure sampling time in minutes
17. Sample Number Sample identification number
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DOE-STD-1187-2019
18. *Monitoring Date Date monitoring was conducted, (MM/DD/YYYY)
19. Chemical Free form text describing beryllium chemical
compound
20. Engineering Controls Free form text describing engineering controls
21. PPC&E Personal protective clothing and equipment used? Y/N
22. *Respirator Protection Respiratory protection used? Y/N
23. *Respirator APF Respiratory protection “Assigned Protection Factor”—
use 1 when no respiratory is worn.
5.2.1. Site Code: Identify the DOE site with a unique code. The
Data Center will provide a site code to each data coordinator.
5.2.2. Unique ID: Identify each beryllium-associated worker with a
unique encrypted number. It will be assigned by the site and is
used to link multiple records to one worker. Every record
submitted to the Data Center must include the Unique ID.
5.2.3. Status Code: Indicate whether this is a new record (N) or a delete
record (D) in the beryllium-related exposure data. To make
corrections to a previously submitted record the site should submit
both a delete record (D) and a corresponding new record (N) that
will replace the deleted record for the worker. The aggregate
exposure data may contain more than one record for each date that
monitoring was conducted. Therefore, a delete record (D) requires
matching values for the Site Code, Unique ID, Monitoring Date,
and one or more other fields. If Sample Number (which can be an
encrypted value) has been provided by the site the key for a delete
record (D)—and the corresponding new record (N) —can be Site
Code, Unique ID, Monitoring Date, and Sample Number. Sample
Number is not a required field and if it is not provided the site
should designate the additional field or fields that can be used to
uniquely identify a record. Each delete record will apply to only
one record in the data table, so if the site wishes to delete multiple
records it should supply the proper number of delete records.
5.2.4. Location Identification: Provide the on-site code for the location
within which the beryllium exposure monitoring occurred. This should
30
DOE-STD-1187-2019
Section 17
be the unique administrative code that usually will be established by
the facility or property management organization for each building
and area on site. The Registry data coordinator should provide a data
dictionary (the code and the building or area associated with that
code) to the Data Center. This cannot be null, nor can it be populated
with “not available.”
5.2.5. Room/Area: Free form text that is usually one or more room numbers
where the beryllium exposure monitoring occurred. For outdoor areas or
buildings where room numbers are not used this should be a description
in common use at the site (for example “maintenance welding shop”).
If no other information is available, repeat the information provided in
5.2.4 Location Identification above. This cannot be null, nor can it be
populated with “not available.”
5.2.6. Process: Free form text that describes the beryllium activity process.
Process is the highest level of grouped tasks. Dry machining is an
example of a process. See Appendix C for more examples. This
cannot be null, nor can it be populated with “not available.”
5.2.7. Operation: Free form text that describes the beryllium activity
operation. Operation is the mid-level of grouped tasks. Using a
particular type of lathe is an example of an operation in the dry
machining process. See Appendix C for more examples.
5.2.8. Task: Free form text that describes the beryllium activity task. Task is
the lowest level of beryllium activity and is not grouped. Machine
preparation is an example of a task performed in the operation of using a
particular type of lathe. See Appendix C for more examples.
5.2.9. Actual Exposure: Provide the level of the worker's beryllium
exposure measured during the sampling period for the Task (field 8) as
determined by personal monitoring of the worker or by some other
method. This will be the measured beryllium concentration during the
time period the sample was collected. Examples of other methods are
the use of a direct-reading instrument, field wet chemical analysis
results, and presumption of an exposure based on the monitoring
results of other workers performing similar tasks. The industrial
hygienist needs to calculate the actual exposure before submitting data
to the Site Registry data coordinator. Results below the laboratory
reporting limit should be reported as concentrations calculated from the
laboratory’s reporting limit in the volume of air sampled. See Appendix
D for an explanation of laboratory reporting limit.
5.2.10. Actual Exposure < Reporting Limit: Indicate by Y/N whether the
value reported in Actual Exposure (field 9) is below the calculated
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DOE-STD-1187-2019
laboratory reporting limit. “Yes” indicates that the value reported in
field 9 is calculated from the laboratory reporting limit.
5.2.11. Exposure Sample Volume: This is the volume of air sampled, in
liters, that was used to calculate the Actual Exposure above.
5.2.12. 8-hour TWA: Provide the 8-hour TWA (time-weighted average) of the
worker's beryllium exposure for the work shift as determined by
personal monitoring of the worker or other method. The industrial
hygienist needs to calculate the 8-hour TWA before submitting the data
to the Registry data coordinator. See Appendix D for an explanation of
the reporting limit. See Appendix E for calculating 8-hour TWAs for
non-standard work shifts and sequential sample results including results
that are less than the reporting limit.
Section 18
5.2.13. Exposure Method: Free form text that describes the type of exposure
measuring method used. Personal breathing zone is most common.
Examples of other methods are the use of direct-reading instruments,
field wet chemical analysis results, and presumption of an exposure
based on the monitoring results of other workers performing similar
tasks.
5.2.14. Sampling Method: Describe the sampling method used. Examples
are procedures in the U.S. Department of Labor, Occupational Safety
and Health Administration, OSHA Technical Manual, Fourth Edition,
OSHA Instruction TED 1-0.15A, Washington, D.C., Government
Institute, Inc., 1-20-99; National Institute for Occupational Safety and
Health, Analytical Method 7102, Issue 2, 8-15-1994; and National
Institute for Occupational Safety and Health, Analytical Method 7300,
Issue 3, 3-14-2003.
5.2.15. Analytic Method: Describe the analytic method used. Examples are
procedures in the U.S. Department of Labor, Occupational Safety and
Health Administration, OSHA Technical Manual, Fourth Edition,
OSHA Instruction TED 1-0.15A, Washington, D.C., Government
Institute, Inc., 1-20-99; National Institute for Occupational Safety and
Health, Analytical Method 7102, Issue 2, 8-15-1994; and National
Institute for Occupational Safety and Health, Analytical Method 7300,
Issue 3, 3-14-2003.
5.2.16. Exposure Sampling Time: The length of time in minutes of the
sampling that generated the actual sample exposure level, Actual
Exposure (field 9), or an analogous length of time if possible, if the
exposure was presumed by some other method. Examples of other
methods are the use of direct-reading instruments, field wet chemical
32
DOE-STD-1187-2019
analysis results, and presumption of an exposure based on the
monitoring results of other workers performing similar tasks.
5.2.17. Sample Number: Identifying number assigned to the sample that
generated Actual Exposure (field 9) for tracking purposes. Sites shall
ensure that the sample number does not identify the employee. Sites
may use encrypted numbers.
5.2.18. Monitoring Date: The date on which the monitoring was conducted
that generated the actual exposure level used in calculating the 8-hour
TWA (MM/DD/YYYY). Use the date of the first day if the
monitoring spans midnight.
5.2.19. Chemical: Free form text that identifies the chemical composition of
the beryllium being monitored.
5.2.20. Engineering Controls: Free form text used to indicate type of
engineering controls used with the Task (field 8).
5.2.21. PPC&E: Indicate by Y/N whether personal protective clothing and
equipment were used with the Task (field 8).
5.2.22. Respirator Protection: Indicate by Y/N whether respiratory
protection was used with the Task (field 8).
5.2.23. Respirator APF: Provide the Assigned Protection Factor for
respiratory protection when it was used for the Task (field 8). The
Assigned Protection Factor should be those endorsed in written
respiratory protection program plans used to establish work site
specific procedures. When no respirator is worn, use the value 1 for
the assigned protection factor.
6. TABLE RELATIONSHIPS: All tables can be related to one another by
concatenating the Site Code and Unique ID as a key. This will allow any records in
any tables to be related to any other table. However, there will be some logical
relationships that also exist. The Roster table is the driving source of the Registry.
All medical surveillance, work history, and exposure/sampling data must match to a
Roster table record via the Site Code/Unique ID key. If not, these records will be
questioned and returned to the site for resolution.
Section 19
The Medical Surveillance tables will not be related logically to the Work History or
Activities and Exposure tables, and there can be a many-to-one relationship from the
Medical Surveillance tables to the Roster table.
The Work History table will be logically related to the Roster by the Job Start and Stop
Date(s) and the Year Employment Ended. A worker cannot have a Job Start Date or
Job Stop Date that is later than the Year Employment Ended (i.e., they cannot be
33
DOE-STD-1187-2019
working on a job later than their employment existed). The Activities and Exposure
table will relate logically to the Work History table in a many-to-one fashion by
checking the Monitoring Date field with the time window of the Job Start and Job Stop
dates. The Beryllium Data Center will also check that supporting Work History data
have been submitted for every worker (i.e., every Site Code/Unique ID key) reported in
the Roster or Activities and Exposure data.
7. REQUIRED FIELDS: Every record must contain the worker's Unique ID and Site
Code. This will allow all the records on an individual worker to be linked. In addition
to the Unique ID and Site Code, selected fields in all the data sets should be populated
every time data are submitted. These fields are indicated by an asterisk (*) in the
tables.
8. QUALITY ASSURANCE: The Data Center performs edit and logic checks on the
data as part of its quality assurance procedures. The unique employee identification
number of a record submitted for the Medical Surveillance, Work History, and
Exposure Data Sets must match a unique identification number of a record in the
Roster Data Set. The integrity of the Activities and Exposure Data Set is achieved by
maintaining the chronological order of a worker’s job history. The Data Center will
prepare and transmit to the data coordinator a data condition report identifying data
inconsistencies and errors so they can be resolved. Data coordinators may download
copies of their site’s current data using the BAWR Web Application front-end to
review these data for accuracy and completeness. The Data Center will notify the
Office of Domestic and International Health Studies of errors data coordinators
indicate are due to a systemic problem that requires management attention. AU-13
will notify DOE line management of the issue and seek their assistance in planning
appropriate corrective actions.
DOE-STD-1187-2019
A - 1
Appendix A – Frequently Asked Questions
General Questions
Q. – Where do I get the site code?
A. – That is a number that is furnished to you by the Registry Data Center.
Q. – Will others be able to request and receive data I have submitted from my site?
A. – No. Obtaining a copy of data that were submitted from other sites requires DOE
approval.
Q. – Can I get a copy of the list where numbers are assigned to each site?
A. – No. As an extra step to help protect the identity and confidentiality of the workers,
this list will be maintained at the Registry Data Center and will not be given to anyone
else.
Q. – Are self-identified beryllium workers to be included in the Registry?
A. – Yes.
Q. – Do I have to submit a value for all required fields?
A. –Yes. If a record is submitted, then all required fields in that record must be filled. If a
required field contains a null it will be flagged as an error and returned to the site for
resolution. If a value of “Not Applicable” or “N/A” is provided for a required field it will
also be flagged as an error and returned.
Section 20
Roster Questions
Q. – After the initial roster has been submitted, do we submit all the roster records again
every six months with the changes incorporated?
A. – No. After the initial roster has been submitted, all of those workers
will be in the roster forever and there is no need to submit them again unless (1) you have
detected that some of the data are in error and you wish to correct them or (2) a worker
terminates/retires.
Q. – At our site, it is common for an employee to jump from one employer to another.
Do I fill out a roster record each time this occurs?
A. – If this is an employee that you as a site are responsible for reporting into the
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A - 2
Registry, then the answer is “YES.”
Q. – Suppose an employee terminates from our company. How do I submit this to the
Registry?
A. – In the next submission, provide a roster delete record (Status Code=D) for this
person and a corresponding new record (Status Code=N) with all of the data fields
populated as needed. Upon receipt, the roster table will be scanned for this person, the
previous record will be deleted, and the newest submitted record will replace it.
Medical Surveillance Questions
Q. – If I have submitted a record for a LPT and discovered that the date in that record for
that LPT is wrong, how do I correct it?
A. – To correct the information for an LPT record the site should submit a delete record
(Status Code=D) with the Site Code, Unique ID, LPT Date, and LPT result populated. A
corresponding “new” record (Status Code=N) should be submitted at the same time with
all fields populated with the correct information; this record will replace the previous
(deleted) record. LPT data may contain up to 3 records with identical LPT dates.
Therefore, each delete record will apply to only one record in the data table, and if the
site wishes to delete multiple records it should supply the proper number of delete
records.
Q. – Sometimes a beryllium-associated worker will be provided a chest X-ray and refuse
the LPT. Do we submit these values anyway?
A. – Yes. Submit any test results requested by the Registry that the person may have.
Work History Questions
Q. – Due to security reasons, the job title cannot be provided. Is it acceptable to leave it
blank?
A. – It is required to have some value here, so a generalization is recommended so the
field is not blank. This will give some indication of what the person was doing to
become identified as a beryllium-associated worker. If your security organization has
approved an unclassified code word, use that word.
Q. – Are sites required to retrieve retrospective work history data for beryllium workers?
A. – According to the rule, the answer is no, although these data would increase the value
of the Registry and some sites have said they can do this easily and will do so.
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Activities and Exposure Questions
Q. – Again, security concerns arise with combining data from the DOE Activities and
Exposure table, particularly the fields Process, Operation, and Task. What should a site
do in this case?
A. – Generalizations are recommended for the values in these fields that allow the
Registry to have data that are as detailed and complete as possible without breaching
security restrictions. Each site has to assess their own situation and develop a data
policy/procedure they are comfortable with, ensuring that security is not compromised.
Section 21
Q. – The Sample Number field can be traced to an individual. To protect confidentiality,
what should a site do?
A. – Notice that this field is not required, but some sites asked/recommended that it be
included to make it easier to search samples for specific values or to answer questions that
may arise from these data. Most sites have procedures to maintain confidentiality of
sampled individuals. If a site needs to use some form of encryption, that is acceptable.
This field is there primarily for the site’s use.
Q. – Is there a limit to the amount of text that can be supplied for the Process field?
A. Yes, the fields for Process and Operation are limited to a maximum of 250 characters
each, while the field for Task is defined as a Memo field and is virtually limitless. (Appendix
C contains examples for Process, Operation, and Task.)
DOE-STD-1187-2019
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Appendix B – Chronic Beryllium Disease Definition
The following definition of chronic beryllium disease is provided by the Energy
Employees Occupational Illness Compensation Program Act Of 2000, As Amended, 42
U.S.C. § 7384 et seq.
PART B—PROGRAM ADMINISTRATION
§ 7384L. Definitions for program administration
(13) The term “established chronic beryllium disease” means chronic beryllium disease as
established by the following:
(A) For diagnoses on or after January 1, 1993, beryllium sensitivity (as established in
accordance with paragraph (8)(A)), together with lung pathology consistent with chronic
beryllium disease, including—
(i) a lung biopsy showing granulomas or a lymphocytic process consistent with
chronic beryllium disease;
(ii) a computerized axial tomography scan showing changes consistent with
chronic beryllium disease; or
(iii) pulmonary function or exercise testing showing pulmonary deficits consistent
with chronic beryllium disease.
(8)(A) Beryllium sensitivity as established by an abnormal beryllium lymphocyte
proliferation test performed on either blood or lung lavage cells.
DOE-STD-1187-2019
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Appendix C – Process-Operation-Task Examples
PROCESS OPERATION TASK
DRY MACHINING HARDINGE LATHE MACHINE PREP
DRY MACHINING HARDINGE LATHE OPERATING LATHE
DRY MACHINING HARDINGE LATHE CLEAN UP
DRY MACHINING HARDINGE LATHE MAINTAIN EQUIPMENT
DRY MACHINING BRIDGEPORT MILL MACHINE PREP
DRY MACHINING BRIDGEPORT MILL OPERATING MILL
DRY MACHINING BRIDGEPORT MILL CLEAN UP
DRY MACHINING BRIDGEPORT MILL MAINTAIN EQUIPMENT
POWDER OPERATIONS BERYLLIUM PLASMA SPRAYING POWDER/CHAMBER INSPECTION
POWDER OPERATIONS BERYLLIUM PLASMA SPRAYING ATTACH/REMOVE CANISTERS
POWDER OPERATIONS BERYLLIUM PLASMA SPRAYING LOAD SAMPLE
POWDER OPERATIONS BERYLLIUM PLASMA SPRAYING SPRAY OPERATION
POWDER OPERATIONS BERYLLIUM PLASMA SPRAYING BLOW DOWN
POWDER OPERATIONS BERYLLIUM PLASMA SPRAYING PART TRANSFER
ANALYSIS ICP BERYLLIUM ANALYSIS PREP STANDARDS
ANALYSIS ICP BERYLLIUM ANALYSIS INSTRUMENT ANALYSIS
ANALYSIS ICP BERYLLIUM ANALYSIS SAMPLE RECEIVING AND PREPARATION
ANALYSIS ICP BERYLLIUM ANALYSIS DATA MANAGEMENT AND REPORTS
ANALYSIS ICP BERYLLIUM ANALYSIS
ANALYTICAL CHEMISTRY
POWDER OPERATIONS BERYLLIUM PLASMA SPRAY OPERATIONS VACUUM PUMP MAINTENANCE
POWDER OPERATIONS BERYLLIUM PLASMA SPRAY OPERATIONS TORCH MANIPULATOR MAINTENANCE
ES&H SUPPORT SAMPLE COLLECTION TAKE AIR SAMPLES
ES&H SUPPORT SAMPLE COLLECTION TAKE SWIPE SAMPLES
ES&H SUPPORT SAMPLE COLLECTION TAKE VACUUM/BULK SAMPLES
ES&H SUPPORT INSPECTION, EVALUATION, AND INVESTIGATION VERIFY ADMINISTRATIVE CONTROLS
ES&H SUPPORT INSPECTION, EVALUATION, AND INVESTIGATION PERFORM GENERAL WALKTHROUGHS
Section 22
ES&H SUPPORT INSPECTION, EVALUATION, AND INVESTIGATION PERFORM PHYSICAL HAZARD EVALUATIONS
ES&H SUPPORT INSPECTION, EVALUATION, AND INVESTIGATION EVALUATE ENGINEERING CONTROLS
ES&H SUPPORT INSPECTION, EVALUATION, AND INVESTIGATION EVALUATE CHEMICAL HAZARDS
ES&H SUPPORT EQUIPMENT MAINTENANCE CLEANING AND PACKAGING
ES&H SUPPORT EQUIPMENT MAINTENANCE CALIBRATING, ADJUSTING, AND TROUBLESHOOTING
ES&H SUPPORT SHORT-TERM HCP OPERATIONS SUPPORTING A LOW RESIDUAL RISK OPERATION
ES&H SUPPORT SHORT-TERM HCP OPERATIONS SUPPORTING A MINIMAL RESIDUAL RISK OPERATION
ES&H SUPPORT SHORT-TERM HCP OPERATIONS SUPPORTING A MEDIUM RESIDUAL RISK OPERATION
CUSTODIAL/JANITORIAL EQUIPMENT DECON WET WIPING
CUSTODIAL/JANITORIAL EQUIPMENT DECON STRIPCOAT REMOVE
CUSTODIAL/JANITORIAL EQUIPMENT DECON HEPA FILTERED VACUUMING
CUSTODIAL/JANITORIAL GENERAL DECON WET MOPPING
CUSTODIAL/JANITORIAL GENERAL DECON STRIPCOAT REMOVE
CUSTODIAL/JANITORIAL GENERAL DECON HEPA FILTERED VACUUMING
DOE-STD-1187-2019
C - 2
PROCESS OPERATION TASK
DECONTAMINATION GENERAL DECON APPLYING STRIPCOAT
DECONTAMINATION GENERAL DECON SETTING UP/TEARING DOWN
DECONTAMINATION GENERAL DECON REMOVING STRIPCOAT
DECONTAMINATION GENERAL DECON WET MOPPING
DECONTAMINATION GENERAL DECON WET WIPING
DECONTAMINATION GENERAL DECON HEPA FILTERED VACUUMING
DECONTAMINATION EQUIPMENT DECON SETTING UP / TEARING DOWN
DECONTAMINATION EQUIPMENT DECON APPLYING STRIPCOAT
DECONTAMINATION EQUIPMENT DECON REMOVING STRIPCOAT
DECONTAMINATION EQUIPMENT DECON WET MOPPING
DECONTAMINATION EQUIPMENT DECON WET WIPING
DECONTAMINATION EQUIPMENT DECON HEPA FILTERED VACUUMING
DECONTAMINATION LAUNDRY COLLECTING LAUNDRY
DECONTAMINATION LAUNDRY WASHING/DRYING LAUNDRY
DECONTAMINATION LAUNDRY FOLDING/STORING LAUNDRY
DECONTAMINATION HEPA VACUUM MAINTENANCE CHANGE PAPERBAG, MAIN & MICRO FILTERS
DECONTAMINATION HEPA VACUUM MAINTENANCE CHANGE ULPA/HEPA FILTERS
DECONTAMINATION DRYER LINT COLLECTOR REMOVING LINT
DECONTAMINATION DRYER LINT COLLECTOR CHANGING LINT BAG
DECONTAMINATION OVERHEAD DECON WET WIPING
DECONTAMINATION OVERHEAD DECON HEPA FILTERED VACUUMING
GLOVEBOX MAINTENANCE INSPECTION TRANSFER GLOVEBOX INSPECTION
GLOVEBOX MAINTENANCE INSPECTION PLASMA SPRAY CHAMBER GLOVEBOX INSPECTION
GLOVEBOX MAINTENANCE GLOVE CHANGE TRANSFER GLOVEBOX GLOVE CHANGE
GLOVEBOX MAINTENANCE GLOVE CHANGE PLASMA SPRAY CHAMBER GLOVEBOX GLOVE CHAN
POWDER OPERATIONS BERYLLIUM PLASMA SPRAY MAINTENANCE TORCH MAINTENANCE
POWDER OPERATIONS BERYLLIUM PLASMA SPRAY MAINTENANCE VACUUM PUMP MAINTENANCE
POWDER OPERATIONS BERYLLIUM PLASMA SPRAY MAINTENANCE POWDER HOPPER MAINTENANCE
POWDER OPERATIONS GLOVEBOX MAINTENANCE INSPECTION
POWDER OPERATIONS GLOVEBOX MAINTENANCE GLOVE CHANGE
PARTICULATE CONTAINER HANDLING CYCLONE CONTAINER CHANGE-OUT REMOVING/INSTALLING CONTAINER
PARTICULATE CONTAINER HANDLING CYCLONE CONTAINER CHANGE-OUT POST OPERATION CLEAN-UP
PARTICULATE CONTAINER HANDLING DUST COLLECTOR CANISTER CHANGE-OUT REMOVING/INSTALLING CONTAINER
PARTICULATE CONTAINER HANDLING DUST COLLECTOR CANISTER CHANGE-OUT POST OPERATION CLEAN-UP
FACILITY OPERATIONAL SUPPORT SHORT TERM HCP RESIDUAL RISK MEDIUM
FACILITY OPERATIONAL SUPPORT SHORT TERM HCP RESIDUAL RISK LOW
FACILITY OPERATIONAL SUPPORT SHORT TERM HCP RESIDUAL RISK MINIMAL
FACILITY OPERATIONAL SUPPORT ROUTINE MAINTENANCE
FACILITY OPERATIONAL SUPPORT ROUTINE INSPECTION INSPECTING SAFETY SHOWERS & EYEWASH
FACILITY OPERATIONAL SUPPORT ROUTINE INSPECTION INSPECTING FIRE EXTINGUISHERS
Section 23
FACILITY OPERATIONAL SUPPORT ROUTINE INSPECTION INSPECTING EMERGENCY LIGHTING
FACILITY OPERATIONAL SUPPORT ROUTINE INSPECTION INSPECTING COMBUSTIBLE LOADING
ENVIRONMENTAL SAMPLING BERYLLIUM PRECISION MACHINE SHOP EDM MACHINING
FACILITY OPERATIONAL SUPPORT ROUTINE SURVEILLANCE & CALIBRATION SURVEYING HVAC SYSTEM PID/PDIP
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PROCESS OPERATION TASK
FACILITY OPERATIONAL SUPPORT ROUTINE SURVEILLANCE & CALIBRATION SURVEYING LOCAL VENTILATION ALARMS
ELECTRICAL SERVICE/INSTALLATION/REPAIR SERVICE
ELECTRICAL SERVICE/INSTALLATION/REPAIR INSTALL
ELECTRICAL SERVICE/INSTALLATION/REPAIR REPAIR
ELECTRICAL SERVICE/INSTALLATION/REPAIR SCOPE WORK TICKET
CONSTRUCTION/MAINTENANCE OPERATIONS GENERAL MAINTENANCE
WELDING PIGMA WELDING
WELDING LEAK CHECK
WELDING RESTRAINED BEND
WELDING MAINTENANCE
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Appendix D – Laboratory Reporting Limit
The American Industrial Hygiene Association defines the laboratory reporting limit as
“The lowest concentration [or amount] of analyte in a sample that can be reported with a
defined, reproducible level of certainty.”2 In the case of air monitoring, the reporting limit
refers to the smallest amount in terms of mass of beryllium collected on air filter media
that can be measured reliably. Laboratories typically report a result of “Less Than
(reporting limit value)” when sample results are below the reporting limit. Such a result
might be reported as “Less than 0.02 µg” for the sample. In the case of air samples
collected on a filter medium, laboratories would typically divide their reporting limit by
the sample volume to calculate a concentration result. For instance, the result reported to
the Registry would be “Less than 0.02 µg/m3” if the sample volume is 1,000 liters (or 1
m3). This concentration value is the “Actual Exposure” value required by the Registry
(table 5.2, field 9) when a result is less than the reporting limit.
Laboratory quality assurance programs generally calculate three limits: 1) an instrument
detection limit based on analyses of blank samples, which establishes a value that is not
likely to be a blank; 2) a method detection limit based on analyses of spiked samples,
which establishes a value at which a specified level of precision and accuracy is
achieved; and 3) a reporting limit, which accounts for variation in method detection
limits due to factors such as differing filter media and interference from other metals in
samples. Industrial hygienists monitoring beryllium exposures should inform the
laboratory of their data quality objectives to avoid reporting limits that are higher than
expected. One goal of the Registry is to determine whether compliance with the DOE
action level is protective. The sampling and analytical methods used should be capable
of demonstrating that exposures are less than that level.
2 AIHA Laboratory Quality Assurance Programs (LQAP) Policy Document – Module 9, Revision 4: January 2, 2007.
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Appendix E – Calculating Non-Standard Shift and Sequential Sample
8-Hour TWA
The conversion of actual exposure levels to an 8-hour TWA is a key standardizing step in
the interpretation of exposure monitoring data. Calculations are simple when a worker has
worn a sampler for the entire duration of their potential exposure in a shift. The actual
exposure level is multiplied by the number of minutes worn and divided by 480 minutes
in 8 hours. The 8-hour TWA for full shift sample results that are less than the reporting
limit are calculated in the same way.
Section 24
When the 8-hour TWA is calculated from sequential samples in the same work shift, each
sample receives a separate record and the calculated 8-hour TWA is recorded next to each
actual value used to calculate that 8-hour TWA.
When calculating an 8-hour TWA from sequential samples in the same work shift that are
a mix of results that are greater than and less than the reporting limit, substitute the
reporting limit for values less than the reporting limit. The calculated 8-hour TWA will
be above the reporting limit. For example, with two results above the reporting limit and
one less than the reporting limit (RL):
(Value1 x TimeV1) + (Value2 x TimeV2) + (RL1 x TimeRL) = 8-hour TWA
480 minutes
Assume a worker's exposure was unmeasured for 15 minutes at the beginning of the shift
while donning clean work clothing and for 30 minutes at the end of a shift while
showering and donning street clothes. Also assume that the worker was monitored for a
225 minute period with a result of 0.1 μg/m3 and for a 210 minute period with a result of
less than the reporting limit of 0.02 μg/m3. If the unmeasured periods are judged to have
no potential for beryllium exposure, the 8-hour TWA would be:
(0.1 x 225) + (0.02 x 210) = 0.06 μg/m3
480
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Appendix F – Background and History of Beryllium Use and Regulation
Background
Concern about exposure to beryllium and beryllium compounds, and the relationship
between these exposures and development of beryllium sensitivity and/or chronic
beryllium disease is not a recent concern. By the 1930s, the physical characteristics of
beryllium, beryllium compounds, and beryllium alloys had resulted in a growing industry
producing a variety of products in high quantities. In addition to its use in commercial
products, beryllium had become a material of major importance in military-related
industries.
It was during this time that a number of reports of beryllium-associated disease appeared in
European medical literature. Why these earliest reports went unnoticed or ignored is not
perfectly clear. With the problems of accurately linking beryllium exposure to
development of disease, it is understandable that these early reports overlooked the
possibility of a direct exposure – disease relationship. Other factors, including the rapidly
growing use of beryllium products in the military, were also responsible for limited
acknowledgement of the potential for health problems.
It is worth noting that the famed United States Public Health Service Bulletin, known as the
Fairhall Report, declared that beryllium was toxicologically inert and suggested that the
apparent toxicity reportedly associated with beryllium was actually attributable to fluorides
or oxyflourides in the beryllium compounds. Later, following rigorous review of the
Fairhall Report, numerous errors in experimental planning and design were identified in the
research upon which the Fairhall Report was based. Thirty years later, the United States
Public Health Service issued another report retracting its earlier concurrence with the
Fairhall Report. Nevertheless, the Fairhall Report findings were accepted as fact by those in
the beryllium production, manufacturing, and use industries for many years. It would be
many more years before the health effects of exposure to beryllium were recognized and
appropriate regulatory controls put in place.
Section 25
Regulations
The path toward development of regulations for control of beryllium exposures was an
arduous one. During and after the period overshadowed by the Fairhall Report, a number of
scientists reported a variety of dermal and respiratory illnesses in beryllium workers and in
non-workers living near beryllium plants. Merrell Eisenbud was heavily involved in this
early investigation of production emissions, air pollution, neighborhood exposure, and
resulting disease. Studies of these events and affected populations resulted in the
establishment of the first regulatory limits for emissions of beryllium from plants and for
worksite atmospheres. The limits adopted in 1949 were (1) in-plant maximum
concentration of 25 μg beryllium/m3 of air, (2) in-plant concentration not to exceed 2 μg/m3
of air averaged over an eight-hour day, and (3) to protect the general public in the vicinity
of a beryllium plant, a concentration not to exceed 0.01 μg/m3of air as a monthly average
concentration. These limits were sometimes referred to as “Eisenbud levels” and have
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remained the bases for control of beryllium exposures to the present day. The first two
limits were also accepted and adopted by the American Industrial Hygiene Association, the
American Conference of Governmental Industrial Hygienists, and the American National
Standards Institute. In 1972, Eisenbud’s levels were also adopted as a consensus standard
by the Occupational Safety and Health Administration (OSHA) shortly after its creation.
In 1974, Eisenbud’s third level pertaining to persons living in areas around beryllium
plants was adopted by the United States Environmental Protection Agency (EPA) as a
National Emissions Standard for Hazardous Air Pollutants and, later, in Section 112 of the
Clean Air Act.
The Department of Energy and Department of Defense have been the largest users of
beryllium. Since the early 1940s, many thousands of workers at DOE and DOD plants or
facilities have worked with beryllium and had the potential for exposure. These U.S.
departments have also been among the most involved groups in the study of beryllium and
its possible health effects, and the DOE took steps to initiate a comprehensive beryllium
worker health program. Following years of aggressive data collection and analysis of
beryllium activities, exposure measurements, and disease occurrence, a public notice of
intent to establish a chronic beryllium disease prevention program (CBDPP) was
published in 1998 (63 FR 66940). Within the notice of intent, DOE requested comments,
data, and any other relevant information from the public and industry for consideration in
developing the beryllium worker health program. Following receipt and consideration of
numerous comments and other relevant information, DOE published the final rule of 10
CFR Part 850 Chronic Beryllium Disease Prevention Program in 1999. A draft of a
comprehensive implementation guide (DOE G 440.1-7A) to assist line managers in
meeting responsibilities required by the CBDPP was issued in 1999 and updated in 2001.
In 2006, DOE published a final rule establishing and implementing a formal worker safety
and health program (WSHP) which also included some updating of the CBDPP. The
WSHP, including the amendments to the CBDPP Rule, went into effect in 2007.
Section 26
Chronic Beryllium Disease Prevention Program
The CBDPP was designed to decrease the occurrence of chronic beryllium disease among
federal and contractor workers and other individuals performing work at any DOE
facility. Primary goals of the CBDPP are to reduce the number of workers who are
currently exposed to beryllium or who are likely to be exposed, to reduce the potential for
exposure or the level of exposure to current workers through implementation or increased
implementation of appropriate engineering and work practice controls, to establish a
medical monitoring program for workers exposed to beryllium to ensure early detection
and treatment of disease, and to establish a formal and continuing program to monitor the
effectiveness of the CBDPP including continual improvement. The Rule adds a final goal
of collecting consistent data for scientific and medical study of the cause of CBD.
Beryllium-Associated Worker Registry
As an integral part of the Rule, the responsible employer(s) at all DOE facilities are
required to establish and maintain a “beryllium-associated worker registry” (BAWR).
More specifically, Section 850.34 (Medical Surveillance), subsection (a)(4) prescribes that
each responsible employer is required to establish and maintain a list of beryllium-
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associated workers who may be eligible for protective measures. Subsection (a)(4)
provides further details regarding the basis for inclusion in the BAWR, rules regarding
protection of identities of BAWR registrants, and descriptions of additional relevant data
and information to be included with each registrant in the BAWR.
Beryllium-Associated Worker Registry - Data Collection and Management Guidance
In 2005, DOE published a BAWR Technical Standard (DOE-STD-1187-2005) for use by
responsible employers subject to the DOE CBDPP as a guide for submitting information
and data to DOE. Although use of the technical standard was not mandatory, the standard
presented acceptable methods for meeting the requirements in 10 CFR 850.39 pertaining
to “Recordkeeping and Use of Information.” A revision of the BAWR technical standard
was published in June 2007.
CBDPP – Importance of Adequate Monitoring
For reasons not entirely clear, the number of CBD cases diagnosed between 1970 and 1984
appeared to decline. This led most of those involved in the beryllium industries or
beryllium studies to assume that current exposure limits were protective and that CBD
cases were occurring only among workers exposed to high levels of beryllium many
decades earlier. This assumption was proven false. Epidemiology studies by Cullen et al.
in 1987, two studies at National Jewish Medical Research Center (NJMRC) in 1993, and a
subsequent study of Y-12 workers provided clear evidence that adherence to the OSHA
standard of 2 μg/m3 (Eisenbud level) and implementation of numerous worker exposure
controls had not prevented new cases of beryllium disease. Furthermore, an increasing
number of CBD cases following minimal exposure were identified. These and other factors
stress that the importance of appropriate and adequate industrial hygiene monitoring cannot
be overstated if the CBDPP is to accomplish the goals of the Final Rule.
Section 27
Who to Monitor
The CBDPP Final Rule is explicit in defining the requirements for who shall be monitored
to comply with the Rule. Section 850.2 – Applicability declares that all DOE and DOE
contractor employees involved in present or past activities with known or potential
beryllium exposure are to be included in the CBDPP. This includes federal employees and
visitors. Identification of the appropriate population to be included in the beryllium
industrial hygiene monitoring program is of primary importance for reasons of compliance
with the Rule, legal liability, and many believe, moral obligation. It can reasonably be
argued that exclusion of individuals from the program, who rightfully should be monitored,
is a much more critical error than inclusion of individuals in the program who may not
need to be monitored. While one policy does not satisfy the Rule regarding inclusion of all
beryllium-associated workers and may result in missed sensitization or CBD cases,
practicing the second, all-inclusive policy, will likely affect analytical results due to
misclassification and population dilution factors. These problems illustrate the importance
of knowing where beryllium operations were conducted or inventories stored, and who
were present in these beryllium areas. Information regarding beryllium operations and
inventory areas is likely to be more readily available than an accurate accounting of all
individuals who were (ever) in these beryllium areas. This is because operations areas,
particularly in large industrial facilities, are typically quite stable due to costs of renovation
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and moving equipment. In contrast, identifying all individuals who may have worked in or
visited an area (for any number of reasons) may be quite challenging.
The difficulties in identifying the appropriate population for monitoring should suggest
several elements to add to the monitoring policy, if not already present. First and foremost,
and pertaining to current operations, a rigid policy should be implemented that requires all
individuals entering the beryllium area to be logged in. This does not have to be difficult or
onerous, but there should be no exceptions. For facility employees, a simple badge
scanning procedure would be appropriate. For temporary workers or visitors, a hardcopy
login sheet may be necessary. Of course, all login data should be stored in a readily
retrievable form and maintained in a safe and appropriately qualified records repository.
Another problem that should be recognized and addressed is that of communications
between operations personnel actually involved in beryllium work and the industrial
hygiene personnel responsible for monitoring these individuals. A number of situations
can occur where individuals are exposed, or at least potentially exposed, but no
monitoring is performed. Examples of scenarios in which this may happen include the
following:
1. Worker enters or reenters beryllium area for activities assumed to present no
potential for exposure.
2. Worker performs activities with definite potential for exposure under a work permit
with no allowance for exposure.
3. Worker performs activities without appropriate personal protective equipment.
4. Visitor is allowed in beryllium area for observation only, but is not announced,
trained, or given appropriate personal protective equipment.
5. Discrepancies pertaining to type or form of material, or type or length of operation
Section 28
are provided to industrial hygiene personnel.
These or other situations that prevent or hinder appropriate industrial hygiene monitoring
of beryllium-associated workers or visitors may result in non-compliance with the CBDPP,
and possibly detrimental health effects.
A final challenge in accurately determining the population of beryllium-associated
individuals is identifying those workers who have very limited or remote potential for
exposure. Individuals that fall into this category include workers in laundry,
transportation, local delivery, housekeeping, facility maintenance, crafts, environmental,
laboratory, quality control, and other departments. Often, workers in these departments
are perceived to have extremely low or zero risk of exposure. History has shown, however,
that this is not typically the case. To fully comply with the CBDPP, Section 850.2 –
Applicability, industrial hygiene staff, in cooperation with the operations staff and acting
on behalf of the responsible employer, is required to identify and conduct industrial
hygiene monitoring for beryllium on all current DOE federal and contractor workers and
any other individuals (including visitors) defined as “beryllium workers.” The term
“beryllium worker” is defined in the Rule as those current workers or others who are
“regularly employed in a DOE beryllium activity” and who are exposed to beryllium or
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have potential for exposure to beryllium. This applies to all workers regularly employed
in beryllium activities and any others who may have limited, casual, or remote potential
for exposure. It should be noted that the population subject to exposure monitoring is
different from the population of “beryllium-associated workers” as defined in the Rule.
The term “beryllium-associated worker” includes all those defined as “beryllium
workers” plus current workers who may have had past exposure or potential exposure to
airborne beryllium at a DOE facility. Airborne beryllium exposure would include
exposure from resuspension of surface dust containing beryllium. Finally, although not
explicitly covered in 10 CFR 850, it is worth noting that beryllium sensitization can occur
through dermal exposure. As such, DOE requires the use of appropriate clothing and
equipment that protect workers against the hazards of skin and eye contact with beryllium.
How to Monitor
Assuming the appropriate individuals have been identified as beryllium workers, a second
critical element for meeting the requirements prescribed in the CBDPP is determining how
to monitor the population. Ideally, to monitor the exposure of this population with a high
level of confidence in the results, each individual in the population would be monitored for
their entire work shift, every work day. In addition, monitoring would always be by
personal sampling and would always be appropriate for the type and form of material being
worked. In some/many operations this ideal policy would require two or more sampling
setups worn by the worker to determine a time-weighted-average concentration and to
possibly detect excursions occurring during the worker’s shift. A monitoring program of
this type would be extraordinarily expensive and almost impossible to manage. The
amount of equipment required, the number of industrial hygiene personnel needed to
oversee, facilitate, and troubleshoot the monitoring procedure, and the cost of analyses
would be excessive for most operations. Realistically, the task for the industrial hygiene
staff specified within the CBDPP is to design and implement a robust and manageable
program that fulfills all of the requirements specified in the Rule. An acceptable
monitoring program would provide the following:
Section 29
1. All areas that may have airborne particulate concentrations of elemental beryllium
or insoluble beryllium compounds or alloys containing 0.1 percent beryllium are
identified through baseline beryllium inventory and hazard assessments.
2. All current DOE federal and contractor workers and any other individuals who
perform work at DOE facilities (beryllium workers) are monitored.
3. All beryllium workers are monitored either as individuals or as members of a
statistically-based similar exposure group (SEG).
4. Exposure monitoring program are managed by a qualified individual such as a
certified industrial hygienist (CIH).
5. All actual sampling are performed by individuals with “sufficient” knowledge and
experience.
Finally, all aspects of the monitoring program should be focused on the goal of preventing
future cases of beryllium sensitization and CBD. Industrial hygiene monitoring that
documents, contains, and reduces exposures will help achieve this goal.
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DOE-STD-1187-2019
Sampling Methodology
There are two main considerations for conducting a successful exposure monitoring
program – an intelligent strategy and a careful implementation. In development of an
exposure assessment strategy, ordinarily the primary questions for consideration are:
1. What are possible or likely exposures?
2. Who are potentially exposed?
3. What is/are the appropriate sampling method(s)?
4. How often should sampling occur?
Within the confines of the CBDPP, the first two questions have already been defined. The
manager of the beryllium exposure assessment program is obligated by the Rule to conduct
exposure assessments for all employees defined as beryllium workers. With regard to
determining appropriate sampling methods, part of this question is also addressed in the
Rule, 850.24. As discussed earlier, while daily monitoring of every beryllium worker may
be desirable, DOE has determined that, to prevent placing an unreasonable burden on
responsible employer(s), a statistically-based approach will adequately characterize the
exposure profile for these workers. The Rule clearly infers that sampling may be done on
individuals or on similar exposure groups (SEGs) when exposure to all members of the
SEG will be adequately represented by the group sample(s). This places responsibility on
the industrial hygiene staff to define each beryllium SEG as accurately as possible. Any
misclassification of workers among SEGs will necessarily produce inaccurate exposure
data for those misclassified workers. Two factors noted in the Background section of the
Rule that should be considered when assembling SEGs are (1) for many years, engineering
controls designed to reduce airborne exposure to beryllium in higher risk operations did
not do enough to reduce the incidence of sensitization and CBD and (2) beryllium
sensitization and CBD can occur even in conditions of low beryllium. Also, early research
at beryllium processing facilities showed that risk of sensitization and CBD was
underestimated when workforces were surveyed only once. Assignment of beryllium
workers to SEGs should be done through a consistent and well documented procedure.
Without such controls, time, change in industrial hygiene personnel, and change in
beryllium activities will all contrive to induce misclassification among groups of workers
designated as SEGs.
Section 30
Also clearly defined in the Rule is the requirement that exposure measurements for the
beryllium SEGs be subject to a credible statistical analysis for acceptance. This condition
should not be taken lightly since it will require considerable effort to choose the number of
workers to monitor, the number of samples collected, and the frequency of monitoring. In
addition to these questions/decisions, the industrial hygiene staff will need to address more
basic questions relevant to their monitoring program including sampler location, flow rate,
sampling time, collection media (type, pore size), and others. The overriding principle for
all of these methodological questions or decisions should always be the desire to generate
the most accurate exposure data possible for the population of beryllium workers.
Sample Analysis
Many methods exist for both the capture and the analysis of samples obtained as part of an
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DOE-STD-1187-2019
exposure monitoring program. Most should be familiar to industrial hygiene professionals
who will choose the most appropriate for their situation. A few commonly used methods for
beryllium determination are provided below, along with example governing or adopted
agency reference method numbers. However, a comprehensive review of analytical methods
is beyond the scope of this technical standard. Other accredited or validated methods
procedures may exist or be developed, and the choice of technique used should be based on
each facility’s specific needs.
1. Graphite Furnace Atomic Absorption Spectroscopy (GFAAS) is a full evaluation
method applicable to airborne sampling with a 0.5 to 10 μg/m3concentration range.
Vaporization in a graphite coated furnace of collected samples after they have been
ashed with nitric acid and sulfuric acid enables spectroscopic analysis for beryllium
at a wavelength of 234.9 nm. GFAAS can give good detection limits with a small
sample size, but does take some time for analysis and requires careful chemical
interference risk reduction.
NIOSH/CDC Method 7102 (filter) by GF-AAS
2. Inductively Coupled Plasma Atomic Emission Spectroscopy (ICP-AES) using
nitric/perchloric acid ashing, aqua regia ashing, or hot block/HCL/HNO3 digestion
are simultaneous elemental analyses requiring inter-element correction factors and
judicious wavelength selection for the spectroscopic analysis. Limit range varies
with the type of analytical machine used, but can be as sensitive as 0.005 μg/m3 to
2000 μg/m3 in a 500L sample. Example methods include:
NIOSH/CDC Method 7300 (filter) by ICP-AES (2003)
NIOSH/CDC Method 7301 (filter) by ICP-AES (2003)
NIOSH/CDC Method 7303 (filter) by ICP-AES (2003)
Note that these methods may not adequately recover refractory forms of beryllium.
If samples include refractory forms of beryllium, inclusion of sulfuric and/or
hydrofluoric, or ammonium bifluoride may provide better recover of beryllium.
Determination of metals and metalloids in airborne particulate matter by ICP-AES
is also covered in the following ISO and ASTM procedures.
ISO 15202-1: 2004
ISO 15202-2: 2012
ISO 15202-3: 2012
ASTM International D7035
3. ICP-AES for filter, wipe, and bulk sampling expands ICP-AES for sample
collection using personal sampling pumps, wipe samples, or bulk samples.
Detection range still varies with the type of instrument used, but most should cover
an acceptable detection range, such as 0.01 to 5 μg/mL in a 50mL solution.
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DOE-STD-1187-2019
Section 31
OSHA ID-125G (filter, wipe, bulk) by ICP-AES (2002)
NIOSH/CDC Method 9102
4. Inductively Coupled Plasma Mass Spectrometry (ICP-MS) is a similar method to
ICP-AES, using an inductively coupled plasma source to dissociate the sample.
Mass spectrometry of the large number of ions released can result in excellent
detection limits, down to parts per trillion with fast semi-quantitative screening.
Consideration should be taken for established mass-related spectral interferences,
along with the low upper limit on dissolved solids. Two advantages of ICP-MS
over ICP-AES are a smaller sample volume needed and speed of analysis, but at an
increased cost and requiring a higher skill level to operate.
ISO/DIS 17294-1: 2003
ISO 17294-2: 2002
EPA Method 6020A: 1998
5. Field-Portable Fluorometry can detect total beryllium (not compound specific) of
levels from 0.005 to 6 μg/m3 for an air sample of 1000 L or surface wipe using the
NIOSH/CDC methodologies. High iron or titanium concentrations can cause minor
interference which can be minimized by filtering the sample extract after letting its
solution sit for some hours. Detection utilizes a beryllium specific optically
fluorescent dye to analyze a solution of beryllium in a weakly acidic medium, often
aqueous ammonium biflouride. The dyed solution is analyzed with a fluorometric
instrument which can vary in range with manufacturer and calibration, requiring
proficiency in specific fluorometers. The simplicity and speed of this method,
coupled with its field portable nature can be advantageous to field workers,
allowing rapid analysis of samples on site. Methods for using fluorometry with high-
throughput robotic liquid handling systems have also been developed. Example
procedures include, but are not limited to:
NIOSH/CDC Method 7704 (air) by Field-Portable UV/VIS Fluorometry
NIOSH/CDC Method 9110 (surface) by Field-Portable UV/VIS Fluorometry
ASTM International D7202-5 by Field-Portable UV/VIS Fluorometry
ASTM International D7202-11 by Field-Portable UV/VIS Fluorometry
6. Dry sampling, wipe sampling, and tape sampling are standard practices for
collection of settled dust for subsequent determination of beryllium and beryllium
compounds. Vacuum and micro-vacuum collection of settled dust samples using
wipe sampling methods has been found to reach or exceed 75% collection
efficiency from smooth hard surfaces, making it less accurate than other sampling
methods and should be used only if wet wipe sampling or vacuum sampling is
inappropriate.
ASTM E1216 Adhesive tape sampling of smooth surfaces
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ASTM D5438 Vacuum cleaner method for carpeted or bare floor surfaces
ASTM D7144 Micro-vacuum sampling
ASTM D6966 Wipe surface sampling
ASTM D7296 Dry wipe surface sampling
The National Technology Transfer and Advancement Act of 1995 (NTTAA) and Public
Law 104-113 directs federal agencies to participate in the development of voluntary
consensus standards and to adopt them instead of using in-house procedures. Voluntary
consensus methods under development between ASTM International and ISO promote open
discussion amongst a group of people with diverse knowledge, background, and expertise,
covering a balance of users, producers, and those with general interest. Qualities of these
methods are further enhanced by strict balloting, procedures of due process, and
requirements for method precision and bias/uncertainty statements.
DOE-STD-1187-2019
CONCLUDING MATERIAL
Section 32
Review Activity:
Headquarters Offices
Environmental Management, EM
Fossil Energy
Environment, Health, Safety & Security
National Nuclear Security Administration
Nuclear Energy
Science
Field and Operations Offices
Chicago Operations Office
Idaho Operations Office
Los Alamos Field Office; EM
Los Alamos Field Office; NNSA
NNSA Service Center
Oak Ridge Operations Office
Office of River Protection
Richland Operations Office
Savannah River Operations Office
Area and Site Offices
Argonne Area Office
Brookhaven Area Office
Fermi Area Office
Kansas City Site Office
Livermore Site Office
Nevada Site Office
Paducah Site Office
Pantex Site Office
Sandia Site Office
Savannah River Site Office
Y-12 Site Office
National Laboratories
Ames Laboratory
Argonne National Laboratory
Brookhaven National Laboratory
Fermi National Accelerator Laboratory
Idaho National Laboratory
National Laboratories (continued)
Lawrence Berkeley National Laboratory
Lawrence Livermore National Laboratory
Boston University
Clean Harbors Environmental Services
Envirocon, Inc.
Los Alamos National Laboratory
National Energy Technology Laboratory
Oak Ridge National Laboratory
Pacific Northwest National Laboratory
Sandia National Laboratories
Facilities
Advanced Mixed Waste Treatment Project
East Tennessee Technology Park
Hanford Site
Knolls Atomic Power Laboratory
LATA Environmental Services of Kentucky
National Security Campus
National Strategic Protective Services
Nevada National Security Site
Oak Ridge Institute for Science and Education
Paducah Site
Pantex Plant
Portsmouth Gaseous Diffusion Plant
Rocky Flats Closure Project
Savannah River Site
Southwest Power Administration
SLAC National Accelerator Laboratory
Wackenhut Security Services, Inc.
Y-12 National Security Complex
Atkins Nuclear Secured
Navarro Research and Engineering
URS Corporation
Preparing Activity:
DOE-AU-13
Project Number:
SAFT-0111
DOE-STD-1187-2019
FOREWORD
CONTENTS
1. SCOPE
2. BACKGROUND
2.1. Data Sources:
2.2. Site Registry Data Coordinator:
2.3. Data Collection
2.4. Worker Confidentiality Protection
2.5. Data Analysis and Dissemination
3. ROSTER OF BERYLLIUM-ASSOCIATED WORKERS
3.1. Table 3 – Roster
4. BERYLLIUM-RELATED MEDICAL SURVEILLANCE
4.1. Table 4.1 – Beryllium Lymphocyte Proliferation Test (LPT) Results
4.2. Table 4.2 – Chest x-Ray Results
4.3. Table 4.3 – Referral/Follow-Up
4.4. Table 4.4 – Bronchoalveolar Lavage (BAL) LPT Results
4.5. Table 4.5 – Transbronchial Biopsy and BAL Pathology Results
4.6. Table 4.6 – High-Resolution Computed Tomography (CT) Results
4.7. Table 4.7 – Cardiopulmonary Exercise Testing (CPET) Results
4.8. Table 4.8 – CBD Evaluation Results
4.9. Table 4.9 – Beryllium-Induced Dermatitis
5. DOE BERYLLIUM WORK HISTORY AND EXPOSURE DATA
5.1. Table 5.1 – DOE Beryllium Work History
5.2. Table 5.2 – DOE Beryllium Activities and Exposure
6. TABLE RELATIONSHIPS
7. REQUIRED FIELDS
8. QUALITY ASSURANCE
Appendix A – Frequently Asked Questions
Appendix B – Chronic Beryllium Disease Definition
Appendix C – Process-Operation-Task Examples
Appendix D – Laboratory Reporting Limit
Appendix E – Calculating Non-Standard Shift and Sequential Sample 8-Hour TWA
Appendix F – Background and History of Beryllium Use and Regulation