DOE-STD-1136-2000 Chg Notice 3, Guide of Good Practices for Occupational Radiological Protection in Uranium Facilities
Functional areas: Uranium Facilities, Radiological Protection, Uranium Storage
This Technical Standard (TS) provides operational guidance, practical lessons learned and experience gained, guides to good practice, and reference information on the safe handling of uranium. The TS provides information to assist uranium facilities in complying with Title 10 of the Code of Federal Regulations (CFR), Part 835, Occupational Radiation Protection (10 CFR 835) (DOE 1998a). This TS supplements the DOE G 441.1 series of Guides, DOE Orders, and DOE-STD-1098-99,
Radiological Control (RCS) (DOE 1999a) and has as its sole purpose the protection of workers and the public from the hazards that are inherent in uranium storage, processing, and handling. Replaces EGG-2530, Health Physics Manual of Good Practices for Uranium Facilities.
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Version history and related documents
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Section 1
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This document has been reproduced from the best available copy.
Available to DOE and DOE contractors from ES&H Technical Information Services,
U. S. Department of Energy, (800) 473-4373, fax (301) 903-9823.
Available to the public from the U. S. Department of Commerce, Technology
Administration, National Technical Information Service, Springfield, VA 22161;
(703) 605-6000.
Change Notice No. 1 DOE-STD-1136-2000
October 2000
Guide of Good Practices for Occupational Radiological Protection in Uranium Facilities
The following changes for DOE-STD-1136-2000, August 2000, address typographical errors.
Table 2-3, page 2-5, first column (Nuclide), change the percentage below
234
91Pam
from 9.13% to 0.13%.
Table 2-3, page 2-5, first column (Nuclide), change the nuclide:
210
85At to
218
85At
Table 2-4, first column (Nuclide), change the nuclide:
223
80Ra to
223
88Ra
In addition, several of the values in the radiation energy and frequency columns in both Table 2-3,
page 2-5, and Table 2-4, page 2-6, were revised to address typographical errors and to update the values
with more recent values.
Change Notice No. 2 DOE-STD-1136-2000
March 2001
Guide of Good Practices for Occupational Radiological Protection in Uranium Facilities
Change Notice No. 2 is being issued to correct an inaccurate reference to a physical property of an
element (U-234) in the technical standard. The source document for the physical property
information (Radiological Health Handbook [1970], renamed Health Physics and Radiological
Health Handbook [1992]) originally listed an incorrect value for specific activity of U-234 that has
since been corrected.
Page/Section Change
Page 2-2, Table 2-1, fifth column
(Specific Activity), bottom row (U-234).
Change the value 2.1 E-6 to6.2 E-3.
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DOE-STD-1136-2000
Guide of Good Practices for Occupational Radiological Protection in Uranium Facilities
iii
Foreword
Section 2
This Technical Standard (TS) discusses, but does not establish any, requirements for DOE uranium
facilities. Its purpose is to provide information that will assist DOE and DOE-contractor health and
safety professionals in developing programs that will provide an appropriate level of protection to both
affected workers and members of the public affected by DOE uranium-handling activities. This TS
provides guides to good practice, update existing reference material, and discuss practical lessons learned
relevant to the safe handling, processing, and storage of uranium. The technical rationale for the
guidance provided herein is explained to allow affected individuals to adapt the recommendations to
similar situations throughout the DOE complex. This TS provides information to assist uranium
facilities in complying with Title 10 of the Code of Federal Regulations, Part 835 (10 CFR 835),
Occupational Radiation Protection and various DOE Orders, and supplements DOE’s 441.1 series of
Guides and DOE-STD-1098-99, Radiological Control.
This TS does not include every requirement applicable to DOE uranium facilities. Individuals
responsible for developing and implementing radiation protection programs at uranium facilities should
be knowledgeable of the requirements that apply to their facilities.
Copies of electronic files of this TS may be obtained from the DOE Office of Worker Protection
Programs and Hazards Management (WPPHM) Home Page Internet site
(http://tis.eh.doe.gov/whs/rhmwp/regs.html). Copies of this TS are also available from the DOE
Technical Standards Program Internet site (http://tis.eh.doe.gov/techstds/).
DOE-STD-1136-2000
Guide of Good Practices for Occupational Radiological Protection in Uranium Facilities
iv
This page intentionally left blank.
DOE-STD-1136-2000
Guide of Good Practices for Occupational Radiological Protection in Uranium Facilities
v
TABLE OF CONTENTS
CHAPTER 1 - INTRODUCTION
1.0 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1.1 PURPOSE AND APPLICABILITY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1.2 DEFINITIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1.3 DISCUSSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
CHAPTER 2 - PROPERTIES AND RELATIVE HAZARDS
2.0 PROPERTIES AND RELATIVE HAZARDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2.1 NUCLEAR PROPERTIES OF URANIUM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2.1.1 Isotopic Characterization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2.1.2 Decay Chains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
2.1.3 Enrichment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
2.1.4 Contaminants from Recycled Uranium and Associated Hazards . . . . . . . . . . 2-11
2.2 PHYSICAL AND CHEMICAL PROPERTIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16
2.2.1 Uranium Fuel Processing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-17
2.2.2 Uranium Metal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-17
Section 3
2.3 RADIOLOGICAL CHARACTERISTICS AND EFFECTS . . . . . . . . . . . . . . . . . . . . 2-18
2.3.1 Alpha-Neutron External Hazard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-19
2.3.2 Mode of Uranium Entry into the Body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-20
2.4 CHEMICAL TOXICITY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-21
2.4.1 Human Response Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-24
2.4.2 Transfer to the Fetus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-25
2.5 CHEMICAL VERSUS RADIOLOGICAL HAZARDS . . . . . . . . . . . . . . . . . . . . . . . 2-25
2.6 INDUSTRIAL HAZARDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-31
2.6.1 Hydrogen Fluoride . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-31
2.6.2 Nitric Compounds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-31
2.6.3 Hydrogen Gas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-31
2.6.4 Fire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-32
CHAPTER 3 - RADIATION PROTECTION
3.0 RADIATION PROTECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.1 REGULATION AND STANDARDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.2 RADIATION PROTECTION PROGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.2.1 Organization and Administration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.2.2 ALARA Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
3.2.3 External Dosimetry Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
3.2.4 Internal Dosimetry Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
3.2.5 Area Monitoring and Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
3.2.6 Radiological Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16
3.2.7 Emergency Exposure Situations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18
3.2.8 Nuclear Accident Dosimetry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18
3.2.9 Records . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18
3.2.10 Radiation Safety Training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-19
DOE-STD-1136-2000
Guide of Good Practices for Occupational Radiological Protection in Uranium Facilities
vi
TABLE OF CONTENTS (continued)
3.3 RELATED PROGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-21
3.3.1 Onsite Packaging and Transportation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-21
3.3.2 Conduct of Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-23
3.3.3 Integrated Safety Management . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-25
Section 4
CHAPTER 4 - CONTAMINATION CONTROL
4.0 CONTAMINATION CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4.1 AIR MONITORING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4.1.1 Internal Versus External Dose Philosophy . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4.1.2 Purpose of Air Monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
4.1.3 Regulations and Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
4.1.4 Theoretical Considerations and Uncertainties . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
4.1.5 Samplers and Instrumentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
4.1.6 Sample Activity Measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11
4.1.7 Continuous Air Monitors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12
4.1.8 Monitoring Strategies and Protocols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12
4.2 SURFACE CONTAMINATION CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14
4.2.1 Reporting and Documenting Contamination Levels . . . . . . . . . . . . . . . . . . . 4-15
4.2.2 Monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16
4.2.3 Release Criteria . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-21
4.2.4 ALARA Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-24
4.3 PERSONNEL CONTAMINATION CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-25
4.3.1 Monitoring Philosophy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-25
4.3.2 Monitoring Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-25
4.3.3 Protective Clothing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-26
4.3.4 Respiratory Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-26
4.3.5 ALARA Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-27
4.3.6 Release Criteria . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-27
4.4 DECONTAMINATION AND DECOMMISSIONING TECHNIQUES . . . . . . . . . . 4-27
4.4.1 Personnel Decontamination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-27
4.4.2 Equipment and Surface Decontamination . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-28
CHAPTER 5 - INTERNAL DOSIMETRY
5.0 INTERNAL DOSIMETRY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5.1 INTERNAL DOSE EVALUATION PROGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5.1.1 Performance Capabilities for Internal Exposure Monitoring . . . . . . . . . . . . . . 5-2
5.1.2 Protection of the Embryo/Fetus, Minors, and Members of the Public . . . . . . . 5-7
5.2 CHARACTERIZATION OF INTERNAL HAZARDS . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
5.3 SCOPE OF BIOASSAY PROGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9
Section 5
5.3.1 Classification of Bioassay Measurements . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
5.3.2 Monitoring Requirements and Selection of Employees . . . . . . . . . . . . . . . . . 5-11
5.3.3 Selection of Bioassay Monitoring Techniques . . . . . . . . . . . . . . . . . . . . . . . . 5-12
5.4 ESTABLISHING BIOASSAY FREQUENCY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14
5.4.1 Frequency Based on Program Sensitivity . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14
5.4.2 Frequency Based on Potential Risk of Intake . . . . . . . . . . . . . . . . . . . . . . . . . 5-16
DOE-STD-1136-2000
Guide of Good Practices for Occupational Radiological Protection in Uranium Facilities
vii
TABLE OF CONTENTS (continued)
5.4.3 Special Bioassay as Supplements to Routine Bioassay Programs . . . . . . . . . 5-16
5.4.4 Long-term Follow-up Bioassay Programs . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-17
5.4.5 Other Frequency Situations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-17
5.5 ADMINISTRATION OF A BIOASSAY PROGRAM . . . . . . . . . . . . . . . . . . . . . . . . 5-17
5.5.1 In Vivo Monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18
5.5.2 Urine Sampling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-19
5.5.3 Fecal Sampling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-21
5.5.4 Conditions for Adjustments of Action Levels . . . . . . . . . . . . . . . . . . . . . . . . 5-22
5.6 MODELING THE BEHAVIOR OF URANIUM IN THE BODY . . . . . . . . . . . . . . . 5-22
5.6.1 Respiratory Tract . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-22
5.6.2 Gastrointestinal Tract . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-22
5.6.3 Systemic Retention and Excretion of Uranium . . . . . . . . . . . . . . . . . . . . . . . 5-23
5.6.4 Chemical Toxicity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-28
5.6.5 Natural Uranium Balance in Man . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-29
5.6.6 Mother-to-Fetus Transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-30
5.7 INTERPRETATION OF BIOASSAY RESULTS . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-30
5.7.1 In Vivo Count Results . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-31
5.7.2 Urine Sample Results . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-32
5.7.3 Fecal Sample Results . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-33
5.7.4 Use of Air Sample Data in Internal Dosimetry . . . . . . . . . . . . . . . . . . . . . . . . 5-33
5.8 DOSE ASSESSMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-34
5.8.1 Methods of Estimating Intake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-35
5.8.2 Alternate Methods of Intake Assessment . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-36
5.8.3 Estimating Effective Dose Equivalent from Intakes of Uranium . . . . . . . . . . 5-36
Section 6
5.9 REFERENCE AND ACTION LEVELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-37
5.10 RESPONSE TO SUSPECTED INTAKES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-39
5.10.1 Emergency Action Planning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-41
5.10.2 Medical Emergency Response Plan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-41
5.10.3 Responsibilities for Management of Internal Contamination . . . . . . . . . . . . . 5-41
5.10.4 Immediate Medical Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-42
5.10.5 Contaminated Wounds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-42
CHAPTER 6 - EXTERNAL DOSIMETRY
6.0 EXTERNAL DOSIMETRY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
6.1 DOSE LIMITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
6.1.1 Limiting Quantities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
6.1.2 Operational Quantities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
6.2 RADIATIONS IN URANIUM FACILITIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
6.2.1 Alpha and Beta Doses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
6.2.2 Gamma Doses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
6.2.3 Neutron Dose Equivalents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
6.3 RADIATION DETECTION AND EVALUATION . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10
6.3.1 Portable Survey Instruments--Beta Radiation Response . . . . . . . . . . . . . . . . 6-11
6.3.2 Portable Survey Instruments--Gamma Radiation Response . . . . . . . . . . . . . . 6-14
6.3.3 Portable Survey Instruments--Neutron Response . . . . . . . . . . . . . . . . . . . . . 6-17
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6.4 PERSONNEL DOSIMETRY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-18
6.4.1 Energy Dependence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-18
6.4.2 Angular Dependence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-19
6.4.3 Dosimetry Practices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-19
6.4.4 Extremity Dosimetry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-20
6.4.5 Dose to Lens of Eye . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-22
6.5 EXTERNAL DOSE CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-22
6.5.1 Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-22
6.5.2 Distance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-22
6.5.3 Shielding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-22
6.5.4 Geometry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-24
Section 7
6.6 RECORDKEEPING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-24
CHAPTER 7 - NUCLEAR CRITICALITY SAFETY
7.0 NUCLEAR CRITICALITY SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
7.1 REGULATIONS AND STANDARDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
7.2 CRITICALITY CONTROL FACTORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
7.2.1 Controllable Factors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
7.2.2 Double Contingency Principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
7.2.3 Administrative Practices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5
7.3 CRITICALITY ACCIDENT EXPERIENCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6
7.3.1 Types of Criticality Accidents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6
7.3.2 Summary of Past Criticality Accidents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7
7.4 CRITICALITY ALARMS AND NUCLEAR ACCIDENT DOSIMETRY . . . . . . . . . 7-8
7.4.1 Criticality Accident Alarm System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8
7.4.2 Nuclear Accident Dosimetry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-9
7.5 RESPONSIBILITIES OF RADIOLOGICAL CONTROL STAFF . . . . . . . . . . . . . . . 7-11
7.5.1 Routine Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-12
7.5.2 Emergency Response Actions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-12
7.5.3 Special Considerations During Decommissioning Activities . . . . . . . . . . . . . 7-13
CHAPTER 8 - WASTE MANAGEMENT
8.0 WASTE MANAGEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
8.1 POTENTIALLY CONTAMINATED WASTES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
8.1.1 Solid Waste . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
8.1.2 Liquid Waste . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
8.2 DESIGN OF WASTE PROCESSING SYSTEMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
8.2.1 Objectives. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
8.2.2 Effluents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
8.3 TREATMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
8.3.1 Airborne Waste . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3
8.3.2 Liquid Waste . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3
8.3.3 Solid Waste . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4
8.4 MONITORING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4
8.4.1 Air and Gaseous Effluents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4
Section 8
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8.4.2 Liquid Effluents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4
8.4.3 Water Collection System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5
8.5 WASTE MINIMIZATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5
CHAPTER 9 - EMERGENCY MANAGEMENT
9.0 EMERGENCY MANAGEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
9.1 EMERGENCY MANAGEMENT IN DOE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
9.1.1 Key Emergency Management Principles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
9.1.2 Requirements Pertaining to All DOE Operations . . . . . . . . . . . . . . . . . . . . . . . 9-2
9.2 SPECIFIC GUIDANCE ON EMERGENCY MANAGEMENT FOR URANIUM
FACILITIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2
9.2.1 Hazards Assessment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-3
9.2.2 Program Elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-5
CHAPTER 10 - DECONTAMINATION AND DECOMMISSIONING
10.0 DECONTAMINATION AND DECOMMISSIONING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1
10.1 REGULATIONS AND STANDARDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1
10.1.1 Other Regulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-2
10.1.2 Residual Radioactivity Levels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-3
10.2 DESIGN FEATURES FOR NEW FACILITIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-5
10.2.1 Building Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-5
10.2.2 Ventilation Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-6
10.2.3 Piping Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-6
10.2.4 Soil-Contamination Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-7
10.2.5 Other Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-7
10.3 DECONTAMINATION AND DECOMMISSIONING PROGRAM
REQUIREMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-7
10.3.1 Pre-Operational and Operational Activities . . . . . . . . . . . . . . . . . . . . . . . . . . 10-8
10.3.2 Post-Operational Activities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-8
10.3.3 Decontamination and Decommissioning Activities . . . . . . . . . . . . . . . . . . . . 10-8
10.3.4 Post-Decommissioning Activities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-13
10.3.5 Quality Assurance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-13
10.4 DECONTAMINATION AND DECOMMISSIONING EXPERIENCE . . . . . . . . . . 10-13
Section 9
REFERENCES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . R-1
FIGURES
2-1 Specific activity for mixtures of U-238, U-234, and U-235 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
2-2 Percent of Total Radioactivity by Isotope vs % Weight U-235 Enrichment. . . . . . . . . . . . . . . 2-10
2-3 Approximate Percent Alpha Activity Contribution for Laser Enriched Uranium . . . . . . . . . . 2-10
2-4 Estimated Uranium Specific Activity for Laser Enrichment (of natural uranium). . . . . . . . . . 2-11
2-5 U-238 Decay Product Ingrowth . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-19
4-1 PAS vs GAS vs CAM Example of the Degree of Correlation Between Type
of Sampling TMI-1983 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
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4-2 Protocol for Release of Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-22
6-1 Beta Radiation Readings at Surface of Uranium Metal vs % Enrichment by Weight . . . . . . . . 6-5
6-2 Absorbed Dose Rate as a Function of Depth in Mylar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
6-3 Changes in Beta Energy Spectra and Shallow Dose Rate From a Natural
Uranium Metal Slab Source Caused by Protective Apparel. . . . . . . . . . . . . . . . . . . . . . 6-7
6-4 Meter Readings for a Depleted Uranium Ingot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11
6-5 Meter Readings for an Open Drum of UF4 (green salt) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-12
6-6 Measured Angular Response of the INEL TE Survey Meter to Parallel Beams
of Beta Particles From Three Standard Beta Sources . . . . . . . . . . . . . . . . . . . . . . . . . 6-13
6-7 Average Ion Chamber Survey Meter Response by Group to X or
Gamma Photon Radiation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-15
6-8 Average GM Survey Meter Photon Energy Response by Group . . . . . . . . . . . . . . . . . . . . . . . 6-15
6-9 High Resolution Gamma Spectrum of Slightly Enriched Uranium Oxide
(1% U-235) recorded with Ge (Li) Detector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-16
TABLES
2-1 Typical Isotopic Abundances (g of Isotope per 100 g of Material). . . . . . . . . . . . . . . . . . . . . . . 2-2
2-2 Properties of Radionuclides that May Be Found at Uranium Facilities. . . . . . . . . . . . . . . . . . . 2-3
2-3 Uranium Series (4n + 2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
2-4 Actinium Series (4n + 3). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
2-5 Uranium Specific Activities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
2-6 ALIs and DACs for Uranium and Selected Contaminants in Recycled Uranium . . . . . . . . . . 2-13
2-7 Beta Surface Exposure Rates From Equilibrium Thickness of Uranium Metal
and Compounds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18
2-8 Toxicological Limits on Airborne Concentrations of Transportable
Section 10
(soluble) Uranium . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22
2-9 Uranium Levels for Various Effects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-23
2-10 1999 ACGIH Threshold Limit Values (TLVs) for Selected Metals . . . . . . . . . . . . . . . . . . . . 2-25
2-11 Inhalation Classification for Some Uranium Compounds . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-26
2-12 Determination of "Dividing Line" Enrichments Above Which Radiological Monitoring
Requirements Become Limiting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-28
2-13 Impact of Requirement To Monitor at 2%. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-29
4-1 Surface Contamination Values, dpm/100 cm2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-30
5-1 Urine Intake Retention Fractions (IRF) and Bioassay Goals for 238U
Inhalation of 1-�m AMAD particles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
5-2 Feces Intake Retention Fractions (IRF) and Bioassay Goals for 238U
Inhalation of 1-�m AMAD particles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
5-3 Lung Intake Retention Fractions (IRF) and Bioassay Goals for 238U
Inhalation of 1-�m AMAD particles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
5-4 Dose Conversion Factors for 238U . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
5-5 Minimum Uranium Bioassy Monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
5-6 Categories and Performance Criteria for Uranium Bioassay . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15
5-7 Minimum Suggested Frequencies of Bioassay for Uranium . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16
5-8 GI Tract Absorption Factors for Uranium . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-23
5-9 Mathematical Model to Describe Clearance from the Respiratory Tract for
the Fisher-Modified Wrenn-Lipsztein Uranium Urinary Excretion Model . . . . . . . . 5-24
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5-10 Fisher-Modified Wrenn-Lipsztein Uranium Model Parameter Values . . . . . . . . . . . . . . . . . . 5-25
5-11 ICRP Publication 30 Uranium Urinary Excretion Parameter Values . . . . . . . . . . . . . . . . . . . 5-26
5-12 Parameter Values for the Replacement Function for the Fisher-Modified
Wrenn-Lipsztein Uranium Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-26
5-13 Health Effects from Acute Intake of Soluble Uranium . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-29
5-14 Uranium Balance for Reference Man . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-30
5-15 Uranium Levels for Internal Dosimetry Notification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-37
5-16 Uranium Contamination Levels for Notification of Occupational Medicine Physician . . . . . 5-38
5-17 Early Bioassay Measurement Results Corresponding to the Therapeutic Intervention
Action Levels Used at the Hanford Site. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-40
Section 11
6-1 Effective Depth of Tissue for Various Organs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
6-2 Tissue Weighing Factors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
6-3 Radiation Dose Limits for DOE and DOE Contractors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
6-4 Spontaneous Fission Neutron Yields . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9
6-5 Neutron Yields from Alpha-Neutron Reactions for Oxides and Fluorides . . . . . . . . . . . . . . . . . . 6-10
6-6 Neutron Yields for Trace Impurities in Uranium . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10
6-7 Instrument Response to Uranium Beta Fields . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-12
6-8 Gamma Flux and Ratios at Various Locations and Sources at Fernald Plant . . . . . . . . . . . . . . . . 6-17
6-9 Performance Test Categories, Radiation Sources, and Test Ranges for the
DOELAP and NVLAP Programs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-21
6-10 Uranium Beta Shielding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-23
6-11 Uranium Beta Dose Reduction Factors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-23
APPENDICES
APPENDIX A - GLOSSARY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
APPENDIX B - SITING OF URANIUM FACILITIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1
DOE-STD-1136-2000
Guide of Good Practices for Occupational Radiological Protection in Uranium Facilities
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DOE-STD-1136-2000
Guide of Good Practices for Occupational Radiological Protection in Uranium Facilities
1-1
1.0 INTRODUCTION
1.1 PURPOSE AND APPLICABILITY
This Technical Standard (TS) provides operational guidance, practical lessons learned and
experience gained, guides to good practice, and reference information on the safe handling of uranium.
The TS provides information to assist uranium facilities in complying with Title 10 of the Code of
Federal Regulations (CFR), Part 835, Occupational Radiation Protection (10 CFR 835) (DOE 1998a).
This TS supplements the DOE G 441.1 series of Guides, DOE Orders, and DOE-STD-1098-99,
Radiological Control (RCS) (DOE 1999a) and has as its sole purpose the protection of workers and the
public from the hazards that are inherent in uranium storage, processing, and handling.
This TS replaces EGG-2530, Health Physics Manual of Good Practices for Uranium Facilities (EGG
1988), providing more complete and current information and emphasizing situations that are typical of
DOE’s current operations, including weapons assembly and disassembly, safe storage, decontamination,
and decommissioning (environmental restoration). This TS may be useful to health physicists and other
safety professionals. The information presented herein represents the best technical information
available from within the DOE complex. Except to the extent that the guidance presented here is an
exact quote from applicable regulations or contract requirements, it is not binding or mandatory.
However, judicious use of this TS, in concert with applicable regulatory documents, will help in building
a comprehensive and technically-defensible radiological control program.
Section 12
Regulatory guidance and references are current as of September 1999.
1.2 DEFINITIONS
A glossary is provided in Appendix A. In all cases, the definitions provided in this TS are
consistent with those provided in 10 CFR 835, its Guides, and the RCS.
1.3 DISCUSSION
Chapters 2 through 10 provide technical information to assist in safely managing radiological
hazards associated with uranium operations. The topics covered are those considered by representatives
of many of DOE’s uranium facilities to be most beneficial: Properties and Relative Hazards (Chapter 2),
Radiation Protection (Chapter 3), Contamination Control (Chapter 4), Internal Dosimetry (Chapter 5),
External Dose Control (Chapter 6), Nuclear Criticality Safety (Chapter 7), Waste Management (Chapter
8), Emergency Management (Chapter 9), and Decontamination and Decommissioning (Chapter 10).
Appendix B summarizes information from other documents addressing siting of uranium facilities.
DOE-STD-1136-2000
Guide of Good Practices for Occupational Radiological Protection in Uranium Facilities
1-2
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DOE-STD-1136-2000
Guide of Good Practices for Occupational Radiological Protection in Uranium Facilities
2-1
2.0 PROPERTIES AND RELATIVE HAZARDS
This chapter presents basic radiological and chemical properties of uranium and discusses the
basis for current control limits. A variety of materials are inherent to uranium handling processes and
hazards characteristic of these materials and processes. The data and discussions are intended to provide
a basis for understanding the changes in hazards as a function of such parameters as enrichment, physical
form, and chemical form.
2.1 NUCLEAR PROPERTIES OF URANIUM
Naturally occurring uranium consists of a mixture of 234U, 235U, and 238U isotopes, along with their
decay products. Uranium is relatively abundant in nature. The primary isotopes of uranium are
long-lived alpha-emitters with energies between 4.15 and 4.8 MeV. Their progeny include numerous
other radionuclides, some of which are radiologically significant at uranium facilities, the degree of
significance depending upon the history of the uranium materials and the processing.
Through proper processing, uranium can be used as a fuel in nuclear reactors to generate
electricity on a commercially-viable scale. The 235U isotope is readily fissioned by slow, "thermal"
neutrons with the release of a large amount of energy. The percentage of 235U present (referred to as
"enrichment") determines the fuel reactivity and the criticality hazard of the material. By concentrating
the amount of the 235U isotope in the uranium, the quantity of fuel and the size of the reactor needed for
production decreases. This concentration of natural uranium to enriched uranium is carried out by
special processes such as gaseous diffusion, centrifuging, or laser separation. The uranium by-product of
the enrichment process is reduced in 235U content and is called "depleted" uranium. Uranium is
commonly classified by its 235U enrichment as natural uranium, enriched uranium, or depleted uranium.
Uranium-235 fissions after capturing a thermal (very low energy) neutron. Its thermal cross-
section (probability of interaction) is 577 barns (Stehn et al. 1965). After capturing a fast neutron, 238U
undergoes two successive beta decays to 239Pu, which will also undergo thermal fission (thermal cross-
section = 741 barns). Pressurized heavy-water reactors function with natural uranium isotopic
composition. Other types of reactors require some 235U enrichment.
Section 13
2.1.1 Isotopic Characterization
Natural uranium consists of three isotopes: 238U, 235U, and 234U. All three radionuclides undergo
radioactive decay by alpha particle emission. The 235U isotope (and 234U to a much lesser degree and at
lower energy) emits gamma radiation as well. The natural abundances of these uranium isotopes, as well
as the weight percentages of the isotopes in enriched (typical commercial nuclear power reactor
enrichment) and depleted uranium, are listed in Table 2-1.
DOE-STD-1136-2000
Guide of Good Practices for Occupational Radiological Protection in Uranium Facilities
2-2
Table 2-1. Typical Isotopic Abundances
Isotope Natural Typical
Commercial
Feed
Enrichment
Depleted Specific
Activity Ci/g
Neutron
Capture
Cross Section
(barns)
238U 99.28 97.01 99.80 3.3 E-7 2.7
235U 0.72* 2.96 0.20 2.1 E-6 101
234U 0.0055 0.03 0.0007 2.1 E-6 95
The amount of uranium present determines the grade of the ore. Most of the ores found in the
U.S. contain from 0.1 to 1% uranium and are considered medium grade. Lower-grade ores are mined
commercially if they are a byproduct of mining for another material, such as gold or phosphate.
Uranium that has been processed to raise the concentration of 235U is referred to as enriched
uranium. The extent of enrichment depends on the intended end use of the uranium. Commercial light
water reactors are designed for use with the 235U enriched to around 3%. Higher enrichment is required
for; high-temperature gas-cooled reactors, naval nuclear propulsion reactors, most research reactors and
weapons. The 235U enrichment process also increases the concentration of 234U. The higher activity of
enriched uranium is due more to increased 234U than to increased 235U.
Depleted uranium is a by-product of the enrichment process and is depleted in both the 235U and
234U isotopes. Depleted uranium, with its reduced activity and very high density, has many uses; among
them are radiation shielding, counterweights, projectiles, and target elements in DOE plutonium
production reactors.
In addition to the uranium isotopes discussed above, the daughter products of uranium decay and
byproducts of uranium processing can have significant radiological impacts in uranium-handling
facilities. Table 2-2 presents the properties of these radionuclides.
DOE-STD-1136-2000
Guide of Good Practices for Occupational Radiological Protection in Uranium Facilities
2-3
Table 2-2. Properties of Radionuclides That May Be Found at Uranium Facilities(a)
Nuclide Half-Life
Energies (MeV) and Abundances
of Major Radiations
(All low yield radiations are not included)
Alpha Beta Gamma
Primary Uranium
Isotopes
238U
4.51 x 109 y 4.15 (21%)
4.20 (79%)
235U 7.1 x 108 y
4.21 (6%)
4.37 (17%)
4.40 (55%)
4.60 (5%)
0.144 (11%)
0.163 (5%)
0.186 (57%)
0.205 (5%)
234U 2.47 x 105 y
4.72 (28%)
4.77 (72%)
0.053 (0.12%)
Decay Products
234Th 24.1 d
0.103 (21%)
0.193 (79%)
0.013 (9.8%)
0.063 (3.5%)
0.092 (3%)
0.093 (4%)
234mPa 1.17 m 2.29 (98%)
0.765 (0.30%)
1.001 (0.60%)
231Th 25.5 h
0.206 (13%)
0.287 (12%)
0.288 (37%)
0.305 (35%)
0.026 (2%)
0.084 (10%)
Impurities (e.g.
irradiation and
reprocessing artifacts)
99Tc 2.12x105 y 0.292
237Np 2.14x106 y
4.78 (75%)
4.65 (12%)
238Pu 86.4 y
5.50 (72%)
5.46 (28%)
239Pu 2.44x104 y
5.16 (88%)
5.11 (11%)
240Pu 6.6x103 y
5.17 (76%)
5.12 (24%)
241Pu 13.2 y 0.021
232U 72 y
5.26 (31%)
5.32 (69%)
236U 2.34x107 y
4.47 (24%)
4.52 (76%)
(a) From EGG-2530 (1988).
Section 14
DOE-STD-1136-2000
Guide of Good Practices for Occupational Radiological Protection in Uranium Facilities
2-4
2.1.2 Decay Chains
The natural uranium isotopes decay by alpha emission. The decay products are also radioactive
and form "decay chains" that ultimately lead to a stable isotope of lead. Tables 2-3 and 2-4 present the
decay chains of 238U and 235U (234U is a member of the 238U decay chain), along with the half-lives and
characteristic radiations of each nuclide.
Uranium-processing steps (milling or refining) separate the decay products and other impurities in
the ore from the uranium. It takes months after processing before the first few decay products build up
and come to equilibrium with the parents. In depleted uranium, the beta radiation from the decay of
234Th and 234mPa amounts to nearly twice the alpha radiation from 238U and 234U. In commercially
enriched uranium, the beta radiation from 231Th, 234Th, and 234mPa nearly equals the alpha radiation from
238U, 234U, and 235U. In natural ore, the later decay products (especially 230Th and 226Ra) are present and
add significant gamma radiation to the emitted radiation. In processed uranium (natural, enriched, or
depleted) all decay products below 234U and 235U are removed. Because of the long half-lives of 234U and
231Pa the radionuclides that follow these two nuclides are generally ignored.
The mining and milling stages are usually conducted by commercial enterprises. DOE facilities
do not routinely process uranium ore concentrates and, as a result, the decay products formed during
DOE processing operations of virgin feed are limited. However, radium and its progeny may be present
in waste water streams of certain facilities, so it is prudent to consider those nuclides in effluent and
environmental monitoring programs (DOE, 1990a).
For workplace radiological controls, 234Th, 234mPa, 231Th and the uranium isotopes are those
requiring primary consideration; however, if there are large quantities of aged highly enriched uranium,
there may be a need to also consider 231Pa in establishing radiological controls. In addition, elevated
radon concentrations can occur in poorly ventilated uranium storage areas from the small amounts of
226Ra that grow in and carry over as contaminants in the chemical separation processes.
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DOE-STD-1136-2000
Guide of Good Practices for Occupational Radiological Protection in Uranium Facilities
2-7
2.1.3 Enrichment
Section 16
Uranium-235 enrichment processes selectively increase the 235U concentration by separating it
from the 238U. The method used for many years in the U.S. is the gaseous diffusion process. Laser
separation has also been demonstrated in this country, but a facility built to accommodate the process has
not yet been brought on-line. Centrifugation is a third separation method used by foreign sources.
Uranium feed for the enrichment process is derived from virgin ore or from "very clean" recycled
material. Although some uranium is still mill-derived, much of the feed is recycled material from other
countries, including Canada (where natural uranium is the reactor feed material). Specifications on
acceptable contamination levels limit the feed that may be processed in the U.S. gaseous diffusion plants.
Recycling of reprocessed (irradiated uranium) material from DOE’s reactors years ago contaminated the
diffusion process equipment with transuranics, a portion of which remains in the equipment.
The specific activity of essentially pure uranium depends on its degree of enrichment and normally
describes only alpha activity. The beta activity from associated decay products is not included in the
uranium specific activity values, but is expressed separately. Consequently, two specific activities (one
for alpha and one for beta) are frequently calculated for uranium-bearing materials. Some typical alpha
specific activity values are given in Table 2-5 and Figures 2-1, 2-2, 2-3, and 2-4.
Table 2-5. Uranium Specific Activities
Type Wt. % 235U Specific Activity (Ci/g) of Mixture
Natural 0.72 7 x 10-7
Depleted 0.20 4 x 10-7
Enriched 2.0 1 x 10-6
Enriched 20 9 x 10-6
For gaseous diffusion enriched uranium, the approximate alpha specific activity of a given
uranium enrichment can be calculated from the following formula:
Specific Activity of Enriched Uranium = (0.4 + 0.38E + 0.0034E2) x 10-6 Ci/g
where E = % 235U by weight, enrichment > or = 0.72
Gaseous diffusion, the predominant existing enrichment technology, causes a greater increase in
234U concentration than in 235U concentration. For example, when 235U content is increased from 0.72%
(natural) to 2.96%, (an increase of approximately a factor of four), 234U content increases from 0.006% to
0.03%, (a five-fold increase). As a result, the specific activity increases with enrichment, not just
because of the replacement of some 238U with 235U, but more significantly because of the increase in the
amount of 234U present.
Laser isotopic separation (under research) selectively enriches only the 235U, leaving the 234U with
the "tails," or depleted uranium. Therefore, the radiological characteristics of both enriched and depleted
uranium will change when compared to conventional separation techniques. Figures 2-3 and 2-4
illustrate this effect.
The specific activity of recycled irradiated uranium varies from the value calculated from the
equation given above because that equation is not applicable to recycled material with its added
contaminants. For these reasons, specific activities that are calculated from the formula should be
DOE-STD-1136-2000
Guide of Good Practices for Occupational Radiological Protection in Uranium Facilities
2-8
Example 1
One kilogram of 20% enriched uranium is blended with 1 kilogram of 2%
enriched uranium.
SA = [0.4 + 0.38E + 0.0034E2] x 10-6 Ci/g
SA20 = [0.4 + 0.38 (20) + 0.0034 (20)2] x 10-6 Ci/g
= 9.36 x 10-6 Ci/g
Section 17
SA2 = [0.4 + 0.38 (2) + 0.0034 (2)2] x 10-6 Ci/g
= 1.17 x 10-6 Ci/g
The specific activity of the resulting mixture is
[(9.36 + 1.17)/2] x 10-6 Ci/g = 5 x 10-6 Ci/g
considered approximations only. If exact values of specific activity are required, they should be
determined analytically. See Example 1 for the calculation of blending enrichments.
DOE-STD-1136-2000
Guide of Good Practices for Occupational Radiological Protection in Uranium Facilities
2-9
Figure 2-1. Specific Activity for Mixtures of 238U, 234U, and 235U
DOE-STD-1136-2000
Guide of Good Practices for Occupational Radiological Protection in Uranium Facilities
2-10
Note: U-234 and U-238 are equal
% of total alpha activity
1 2 3 4 5 6 7 8 9 10
0
10
20
30
40
50
Legend
U-234/238
U-235
Figure 2-2. % Total Radioactivity by Isotope vs. % Weight 235U Enrichment
Calculated from SA = (0.4 + 0.38E+0.0034E2) 10-6 Ci/g (gaseous diffusion process)
(NRC Reg Guide 8.11)
Figure 2-3. Approximate Percent Alpha Activity Contribution for Laser Enriched Uranium
DOE-STD-1136-2000
Guide of Good Practices for Occupational Radiological Protection in Uranium Facilities
2-11
Note: U-234 and U-238 are equal
% of total alpha activity
1 2 3 4 5 6 7 8 9 10
0
20
40
60
80
100
Legend
Total
U-234/238
U-235
Figure 2-4. Estimated Uranium Specific Activity for Laser Enrichment (of natural uranium)
The Derived Air Concentration (DAC) values for several radionuclides are shown in Table 2-6.
Because the ALIs for the three primary uranium isotopes are expressed in activity units, enrichment has
little impact on inhalation and ingestion ALIs. However, as illustrated in Table 2-5, as enrichment
increases from 2% to 20%, the specific activity increases nine-fold. Consequently, the mass of material
that corresponds to one ALI decreases by a factor of nine. The degree of enrichment also affects the
controls that are required for external penetrating radiation exposure because of the increase in the
amount of gamma-emitting 235U that is present.
As a historical note, some of the earlier documentation refers to the "special curie" of natural
uranium, which was defined as 3.7 x 1010 d/s of 234U, 3.7 x 1010 d/s of 238U, and 1.7 x 109 d/s of 235U.
Thus, 1 "curie" of natural uranium was actually slightly more than 2 curies of uranium alpha activity.
This essentially obsolete term has caused considerable confusion. Readers are cautioned to be aware of
the use of this special curie in the older literature. Use of this unit in any current application is strongly
discouraged.
2.1.4 Contaminants from Recycled Uranium and Associated Hazards
Some of the uranium feed material that was handled at DOE facilities had been reclaimed or
recycled from reprocessed, spent reactor fuel. The chemical processes by which recycled uranium was
purified left trace amounts of transuranic elements (neptunium, americium, and plutonium) and fission
products (mainly 99Tc). The recycled uranium also contained trace amounts of uranium isotopes not
found in nature, such as 236U. At the minute concentration levels in uranium from fuel reprocessing
facilities, the radiological impact of these impurities was negligible in most cases. However, there were
many routine chemical processes that tended to concentrate these impurities, either in the uranium
product or in reaction by-products, such that radiological controls and environmental monitoring
programs must consider these impurities.
Section 18
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The following text discusses the environmental, safety, and health challenges presented by the
introduction of recycled uranium into the DOE system for enrichment.
2.1.4.1 Transuranics
Transuranics (neptunium and plutonium isotopes) exist in small quantities in reclaimed or
recycled feed materials. In most cases, a regimen of radiological controls based on uranium hazards is
adequate to control the additional activity. However, because of their higher specific activities
(compared to uranium isotopes), transuranics can represent a significant internal dose concern even at
very low mass concentrations. As a result, the ALIs for transuranics are lower than those for uranium
isotopes. For example, for a moderately soluble transportability mixture, if 239Pu contamination
contributes 0.1% of the total alpha activity in uranium, then it will contribute roughly 14% of the total
inhalation dose equivalent (see Example 2). Example 2 illustrates that it takes only 11 parts of 239Pu per
billion parts of natural uranium to attain an activity fraction of 0.1%.
Radiological controls based solely on uranium content may provide insufficient protection with
increases in the TRU concentration. Processes to recover uranium from by-product streams recover a
portion of the impurities as well and may require additional controls to adequately protect individuals
when the TRU concentration exceeds 0.1%.
DOE-STD-1136-2000
Guide of Good Practices for Occupational Radiological Protection in Uranium Facilities
1 NL = Not listed.
* See last paragraph of Section 2.5 for discussion of Class D, W and Y.
2-13
Table 2-6. ALIs and DACs for Uranium and Selected Contaminants in Recycled Uranium
Nuclide
Inhalation
Class D * Class W * Class Y *
Annual Limits on Intake (Bq values converted from the rounded off ALIs), from 10 CFR 20
�Ci (Bq) �Ci (Bq) �Ci (Bq)
238U
235U
234U
234Th
234mPa
231Th
99Tc
237Np
238Pu
239Pu
240Pu
241Pu
236U
1 (4 x 104)
1 (4 x 104)
1 (4 x 104)
NL1
NL
NL
5 x 103 (2 x 108)
NL
NL
NL
NL
NL
1 (4 x 104)
8 x 10-1 (3 x 104)
8 x 10-1 (3 x 104)
7 x 10-1 (3 x 104)
2 x 102 (7 x 106)
NL
6 x 103 (2 x 108)
7 x 102 (3 x 107)
4 x 10-3 (1 x 102)
7 x 10-3 (3 x 102)
6 x 10-3 (2 x 102)
6 x 10-3 (2 x 102)
3 x 10-1 (1 x 104)
8 x 10-1 (3 x 104)
4 x 10-2 (1 x 103)
4 x 10-2 (1 x 103)
4 x 10-2 (1 x 103)
2 x 102 (7 x 106)
NL
6 x 103 (2 x 108)
NL
NL
2 x 10-2 (7 x 102)
2 x 10-2 (7 x 102)
2 x 10-2 (7 x 102)
8 x 10-1 (3 x 104)
4 x 10-2 (1 x 103)
Inhalation DAC, From 10 CFR 835, Appendix A
�Ci/mL (Bq/m3) �Ci/mL (Bq/m3) �Ci/mL (Bq/m3)
238U
235U
234U
234Th
234mPa
231Th
99Tc
237Np
238Pu
239Pu
240Pu
241Pu
236U
6 x 10-10 (2 x 101)
6 x 10-10 (2 x 101)
5 x 10-10 (2 x 101)
NL
NL
NL
2 x 10-6 (8 x 104)
NL
NL
NL
NL
NL
6 x 10-10 (2 x 101)
3 x 10-10 (1 x 101)
3 x 10-10 (1 x 101)
3 x 10-10 (1 x 101)
9 x 10-8 (3 x 103)
3 x 10-6 (1 x 105)
3 x 10-6 (1 x 105)
3 x 10-7 (1 x 104)
2 x 10-12 (9 x 10-2)
3 x 10-12 (9 x 10-2)
2 x 10-12 (8 x 10-2)
2 x 10-12 (8 x 10-2)
1 x 10-10 (4)
3 x 10-10 (1 x 101)
2 x 10-11 (6 x 10-1)
2 x 10-11 (6 x 10-1)
2 x 10-11 (6 x 10-1)
6 x 10-8 (2 x 103)
3 x 10-6 (1 x 105)
3 x 10-6 (1 x 105)
NL
NL
7 x 10-12 (3 x 10-1)
6 x 10-12 (2 x 10-1)
6 x 10-12 (2 x 10-1)
3 x 10-10 (1 x 101)
2 x 10-11 (6 x 10-1)
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1
DACa (U�Nat)
Section 19
�
1
3x10�10
�3x109
0.001
DACa (239Pu)
�
0.001
2x10�12
�5x108
Fractionof totalhazard� 5x108
(5x108)� (3x109)
�0.14
25dps /gU× 1nanogramPu
2.27dps
�
11nanogramsPu
1gramU
Example 2
One gram of natural uranium contains 239Pu contamination to the extent that the 239Pu activity
is 0.1% of the uranium alpha activity. The relative inhalation hazards of the two materials
are determined by dividing each material’s relative activity by its derived air concentration.
U-Nat relative activity = 1
239Pu relative activity = 0.001
U-Nat derived air concentration (W) = 3 x 10-10 µCi/mL
239Pu derived air concentration (W) = 2 x 10-12 µCi/mL
These values represent the relative hazards of the two materials in the mixture.
Therefore, 239Pu at 0.1% of the U-Nat activity represents 14% of the potential inhalation
dose.
The activity of 1 gram of U-Nat = 2.5 x 104 dps
Therefore, 0.001 x 2.5 x 104 = 2.5 x 101 dps = the 239Pu activity in the 1 gram of U-Nat.
The specific activity of 239Pu is 2.27 dps/nanogram:
Therefore, 0.1% 239Pu activity fraction corresponds to 11 parts per billion on a mass basis.
DOE-STD-1136-2000
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Several DOE facilities have adopted specifications on recycled uranium that limit the amount of
transuranic alpha activity to 0.1% of the total uranium alpha activity, thus limiting the potential
inhalation dose from transuranics to a small fraction of the total. Facilities that handle recycled uranium
with higher levels of transuranics should establish a regular program of analyzing feeds, products, and
by-products for transuranics, and then modifying control limits and action levels as appropriate to reflect
the transuranic content of those materials. This monitoring of the TRU content is essential when the
analytical technique used to identify the level of radiological control needed is based on gross alpha
counting (such as for air sampling), which does not distinguish the plutonium from the uranium fraction,
or chemical analysis for uranium (such as photofluorometric urinalysis) which does not detect
plutonium.
Raffinate from refinery operations, MgF2 from metal production operations, and chemical traps
from UF6 operations have all been observed to have higher TRU-to-U ratios than either reactants/feeds or
uranium products. Frequently, reaction by-products are not discarded as wastes but are processed further
to recover the remaining uranium. When this occurs, a portion of the impurities is recovered along with
the uranium and can become a perpetual radiological control problem. All facilities that process
recycled uranium should periodically analyze feeds, products, and by-products for transuranics to ensure
that radiological controls are adequate for the mixtures of uranium and transuranic elements that are
present.
The uranium isotopes (viewed as contaminants) that will increase due to the recycled uranium feed
are 232U, 234U, and 236U. The health and safety risks of 236U are similar to those of natural uranium
because its specific activity and radiation emissions are similar (See Table 2-2). Its presence in uranium
fuel requires slightly higher enrichments for the same reactor applications, however, because it absorbs
neutrons. The increased concentration of the 234U increases the specific activity of any enrichment of
235U. It is expected that the specific activity for a given enrichment would be about double that obtained
from enrichment of non-recycled uranium.
Section 20
The isotope in recycled uranium presenting the greatest potential radiological hazard from external
sources is 232U. 232U is a daughter product of neutron activation of 231Pa. The health hazards of 232U are
primarily due to the rapid buildup of gamma activity of its decay products, particularly from 228Th. The
gamma activity buildup is both time- and process-dependent. The 232U decay products form nonvolatile
fluorides and will concentrate in cylinders when UF6 is vapor-fed. The gamma activity in equipment that
processes gaseous UF6 is a function of the mass fraction of 232U present in the gas phase. Estimates
indicate that the level of gamma activity within the enrichment cascade equipment would increase by
about a factor of 3 due to the presence of 232U. The exposure rates on internal surfaces would increase
from 10-20 mrad/h to 30-60 mrad/h; those on external surfaces would increase to about 3-4 mrad/h. The
major exposure increase from the 232U occurs in the handling of UF6 cylinders. Currently, the exposure
rate at the external surface of empty UF6 cylinders is about 50-100 mrad/h. Assuming a 232U
concentration of 0.5 ppm based on 235U and a feed enrichment of 1%, a full 10-ton feed cylinder would
have a surface exposure rate of about 80 mrad/h. The exposure rate at 30 cm from the surface of an
emptied cylinder would be about 500 mrad/h without the shielding provided by material in the cylinder.
These values are based on the 232U being in secular equilibrium with its decay products; in reality, it is
unlikely that the decay products would reach much more than 50% of equilibrium values.
Product cylinders produced from processing of recycled uranium typically have higher gamma
radiation fields than the feed cylinders. At 4% 235U enrichment, the contribution from 232U over time
could increase the radiation field at the surface from 80 mrad/h to 300 mrad/h from a full 10-ton cylinder
and from 500 mrad/h at 30 cm to 2 rad/h from an empty cylinder. About half of this increase would be
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2-16
apparent within 2 years of initial usage and the highest levels could occur in 20 years without mitigating
actions. Frequent cylinder cleaning can prevent this significant exposure rate buildup. The presence of
232U may also require other changes in processes used to handle cleaning solutions due to the higher
gamma radiation present.
2.1.4.2 Technetium
In facilities with significant quantities of 99Tc, radiation monitoring techniques must be able to
detect the low-energy beta radiation from this isotope. Individual and area monitoring equipment and
techniques selected to measure the 2.29 MeV (Emax) beta from 234mPa may not measure the 99Tc 0.292
MeV (Emax) beta effectively. If a mixture of uranium and 99Tc is suspected to be present, the monitoring
technique selected must be based on 99Tc or on the actual mixture, rather than on 234mPa. The 99Tc levels
have not been the controlling factor in many situations to date. However, it is important to ensure that
monitoring instruments and techniques are adequate to detect 99Tc.
Section 21
Technetium-99 tends to deposit within enrichment equipment and will "pocket" in the higher
enrichment sections of the gaseous diffusion cascade. Special precautions must be taken when
evacuating and purging or performing other maintenance work on this equipment. In equipment with
accumulations of 99Tc, low energy beta radiation fields of a few rad per hour may be encountered. This
radiation is effectively attenuated by the protective clothing required for contamination control (one pair
of industrial cloth coveralls, one pair of impermeable (Tyvek) coveralls and heavy neoprene gloves).
While the 99Tc should be effectively removed from the Gaseous Diffusion Plant (GDP) product, it will be
present in uranium used by other DOE facilities. Because the ALI for 99Tc is higher than that of
uranium, inhalation is the controlling concern only in situations where the technetium activity greatly
exceeds that of the uranium that is present. Technetium as pertechnetate is also difficult to remove from
skin and can therefore cause significant skin doses from skin contamination.
The tendency of technetium to become airborne more readily than uranium can lead to beta
contamination in areas where it is not otherwise expected and environmental emissions even when the
uranium is effectively confined in the work place. Residues in ventilation systems from
high-temperature operations, such as uranium remelting/casting, or uranium chip burning, tend to have
higher Tc-to-U ratios than either feed or product material in uranium metal processing facilities.
Because of its low atomic weight and relative volatility, technetium also tends to concentrate at the top
of the gaseous diffusion cascade, where it becomes an inhalation and effluent concern when the cascade
is opened for maintenance. Facilities that handle recycled uranium should 1) analyze feeds, products,
and by-products to determine the fate of 99Tc within their processes, then 2) modify monitoring
equipment, control limits, and action levels as needed to properly evaluate and control 99Tc hazards.
Environment, safety and heath personnel should also evaluate the presence of and radiological
consequences from other fission products impurities in recycled uranium.
2.2 PHYSICAL AND CHEMICAL PROPERTIES
Uranium fuels vary with reactor type. Some reactors use the natural isotopic composition in the
fuel. Others use enrichment varying from 2% to > 90%. Because of the radiation-induced growth of
uranium metal used in the early reactors, alloys were developed to stabilize dimensional changes. Many
of the alloys with favorable dimensional stability characteristics had sizeable neutron absorption cross-
sections, resulting in poisoning of the nuclear reaction. Zirconium-clad ceramic uranium dioxide and
uranium carbide fuels were found to have acceptable characteristics and are in common use.
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2.2.1 Uranium Fuel Processing
The process of reducing uranium ore to metal begins with the discovery and mining of uranium in
ore bodies. Most medium grade ore consists of oxides of uranium, of which carnotite
(K2(UO2)2(VO2�3H2O)) is predominant. Although some ore is mined using in situ leach techniques, most
is hard-rock mined with a small amount removed by open pit mining. Uranium ore is milled by
crushing, leaching, extracting, and precipitating, usually to ammonium diuranate ((NH 4)2U2O7),
commonly called yellow cake. The radioactivity of this product is low because the decay products have
been stripped away and it is in an unenriched form. The yellow cake is purified and converted to UF 4
Section 22
and then further fluorinated to uranium hexafluoride (UF6). Gaseous diffusion enrichment changes the
uranium isotopic, but not the chemical, composition of the gas. The UF6 is hydrolyzed to uranyl
oxyfluoride, which is precipitated with an ammonia solution to ammonium diuranate. This precipitate is
filtered or centrifuged, dried, and calcined. The uranium compound is reduced to UO 2 powder, which is
pelletized, sintered, and encapsulated in tubes for reactor usage.
Laser enrichment can use feed forms including metal and UF6.
Steel was an early cladding material that was discontinued because of its thermal-neutron poison
characteristics. Fuel bundles used in commercial LWRs are now made of fuel pins that consist of pellets
of UO2. The pellets are stacked into free-standing cladding tubes of a zirconium or zirconium-tin alloy.
Differences in fuel design between the two common types of nuclear reactors in use in the United States,
pressurized water reactors (PWRs) and boiling water reactors (BWRs), are rod diameter and cladding
thickness.
Reactor fuel for the Canadian pressurized heavy water reactors (CANDU-PHWR) is similar but
the cladding need not be free-standing. Additionally, the fuel pins are smaller in diameter. Breeder
reactors like the Fast Flux Test Facility (FFTF) use a mixture of PuO2 and depleted UO2. In the case of
the FFTF, the pellets are loaded into stainless steel cladding tubes (which have a smaller effect on fast
neutrons).
Uranium carbide (UC2) microspheres were developed as an alternative to UO2, primarily for the
high-temperature gas-cooled reactor. These fuel particles, developed for high thermal and radiation
stability, prevent the release of fuel and fission products over a wide range of conditions.
2.2.2 Uranium Metal
Conversion of UF6 to uranium metal involves, first, the production of UF4, commonly called green
salt. Enriched uranium green salt is reacted with granular calcium to produce metal slag. This product is
then reacted with magnesium or calcium to reduce the material to metal. Depleted uranium green salt is
more commonly reacted with magnesium to produce DU metal as a derby. In both cases, most of the
uranium decay products are concentrated in the calcium or magnesium slag, leaving the metal relatively
pure and with a reduced level of radioactivity. Buildup of decay products to near-equilibrium levels
takes about six months.
The metallic uranium is processed into desired forms using machining, melting, casting, and other
treatments. This very dense metal is usually alloyed with another metal for greater stability. Uranium is
a reactive metal that oxidizes easily. In the newly minted metal, a very thin surface layer tends to
undergo rapid oxidation. This surface layer may protect the rest of the metal from further corrosion, and
prevent the generation of removable contamination. Certain environmental conditions, particularly moist
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air and saline solutions, can accelerate the corrosion of the material over time and produce greater
possibility for generating airborne radioactive material. Stored in a dry environment or coated with an
anti-corrosion surface treatment, the metal may show no visible signs of corrosion for many years.
Uranium metal may be dissolved using nitric acid, which is also used to passivate ("pickle") the
metal to inhibit oxidation.
Section 23
2.3 RADIOLOGICAL CHARACTERISTICS AND EFFECTS
Uranium isotopes decay by alpha particle emission and some also emit low-energy gamma rays.
For Classes W and Y material (See last paragraph of Section 2.5 for discussion of Class D, W and Y), the
inhalation hazard from alpha particle release in the respiratory tract is the predominant radiological
hazard associated with the alpha-emitting uranium isotopes. The primary uranium decay products, listed
in Table 2-2, decay by beta particle emission, most with a small yield of gamma emissions as well.
These decay products increase the shallow dose equivalent and lens of the eye dose equivalent resulting
from external radiation exposures, due mainly to the 2.29 MeV (Emax) beta from 234mPa. The surface
exposure rates shown in Table 2-7 result primarily from beta radiation from decay products. The
exposure rates decrease quickly with distance because of the attenuation of the beta radiation and the
small yield of the gamma radiation.
Table 2-7. Beta Surface Exposure Rates from Equilibrium Thickness of Uranium Metal and
Compounds
Source Beta Surface Exposure
Rate, mrad/h
U-Nat metal slab 233
UO2 207
UF4 179
UO2(NO3)26H20 111
UO3 204
U3O8 203
UO2F2 176
Na2U2O7 167
Beta surface exposure rate in air through a polystyrene filter 7
mg/cm2 thick.
Because some uranium decay products have short half-lives (on the order of days), those decay
products will usually be present with uranium during processing. Figure 2-5 illustrates the ingrowth of
the 238U decay products. An assumption of secular equilibrium should not be made until processing is
complete because many routine chemical processing steps separate uranium from its decay products.
Both the inhalation and external exposure hazards associated with the decay products are increased in
areas where the decay products are concentrated. The overall inhalation hazard will typically decrease in
those areas as the uranium is removed. In the case of cast uranium metal, the exposure rates from high
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Activity for 1 Kg Mass of U-238
Time in Days
1 10 100 1000 10000 100000
100
1000
10000
100000
1000000
10000000
100000000
Legend
U-238
Th-234/Pa-234m
Pa-234
U-234
1.24 x 107
2.0 x 106
beta levels from decay products may be many orders of magnitude greater than the exposure rates from
the uranium.
Figure 2-5. 238U Decay Product Ingrowth
2.3.1 Alpha-Neutron External Hazard
The interaction of alpha particles from uranium with the nuclei of fluorine and other low-Z atoms
generates neutrons of approximately 2-MeV energy. The magnitude of the neutron flux varies, based on
the total activity of uranium (which is a function of enrichment) and the chemical compound in question
(mixing of U and F). In the case of UF6, the typically measured neutron dose rates for cooled storage
cylinders are as follows:
Natural-5% enrichment: 0.01-0.2 mrem/h
Very high enrichment (97+%): 2-4 mrem/h (contact)
1-2 mrem/h (3 ft)
The preceding values were measured with a 9-in. spherical BF3 rem meter. In general, the
exposure potential of personnel to neutrons generated by the (�,n) reaction is not high. However, if
personnel are required to spend more than a few hours per week in close proximity to containers of
uranium fluoride compounds or if their assignments require them to spend time near storage or
processing areas for large quantities of uranium fluoride compounds, the exposure to neutrons should be
evaluated. This is particularly necessary since the personnel monitoring badges may not be neutron-
sensitive or may need to be calibrated to the specific spectra. Penetrating radiation exposures from
Section 24
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photon radiation will not be indicative of neutron exposures. This is because the higher photon
penetrating radiation exposures tend to be associated with used but empty containers, where decay
products have plated out on the sides, while the maximum neutron exposures are associated with full
containers. There is a small additional neutron flux from spontaneous fission associated with full
containers. Neutron sensitive personnel monitoring badges are recommended for operations dealing with
uranium fluoride compounds.
2.3.2 Mode of Uranium Entry into the Body
Work practices are designed to control radiation exposure to levels that are as low as is reasonably
achievable (ALARA). Reductions in exposure time and increases in shielding help reduce external
doses. Effective contamination control techniques and ventilation/filtering systems help reduce airborne
radioactive material concentrations and resulting internal doses. Where complete contamination control
is not reasonable, internal exposure of uranium compounds as aerosols or deposited particulates may
occur. The effects of uranium exposure on the body depend on the mode of exposure. External exposure
concerns are limited to beta and gamma emissions, of which the gamma field is quite low and the beta
field may be mitigated using protective clothing including safety glasses with side shields. Internal
exposure and its potential effects through radiological or chemical toxicity depend on the route of entry,
and its distribution depends on the solubility of the material. Solubility is complicated by the wide
variety of stoichiometric and crystalline uranium compounds. Inhalation and ingestion are most
commonly assessed as routes of entry. Although not covered here, entry of uranium into wounds is also
a concern, and its distribution depends on its solubility (See sections 5.9 and 5.10 for further discussion).
Absorption through intact skin is unlikely. The type of radiation to which the body is exposed and the
length of the exposure determine the biological effect of the radiation exposure.
2.3.2.1 Inhalation
Inhalation hazards from uranium result primarily from the alpha emissions. Inhalation of uranium
particles and deposition into the respiratory system are dependent on particle size. The nasal-pharynx
system filters out most large particles that are still small enough to be inhaled. Larger particles can be
inhaled--a common convention is to assume inhalation possible for all particles 10-µm or less
aerodynamic equivalent diameter (AED)--but most particles that penetrate to the lower respiratory tract
are less than 3- or 4-µm AED. Uranium in the lungs has been shown to exhibit a wide range of retention
values. Clearance may occur through physical processes removing particles that are not embedded into
the lung by cilia motion to the esophagus. Uranium particles that are soluble in lung fluid are chemically
dissolved, and the ions are transported into the bloodstream where they are further distributed. Uranium
particles remaining in the lung constitute a potential radiological hazard as they impart their alpha
emission energy into the surrounding absorbing tissue, potentially causing significant damage within a
small sphere around each particle. Particles removed from the lung to the bloodstream primarily
represent a potential chemical hazard.
Section 25
The significance of these hazards is evaluated using models of uptake and removal recommended
by national and international scientific radiation protection organizations. The lung model described in
ICRP Publication 66 (ICRP 1994) uses solubility Types of F (fast), M (moderate), and S (slow). In
comparison to previous models, this model better describes deposition, retention, and clearance data and
decouples physical and chemical clearance processes.
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2.3.2.2 Ingestion
Appropriate uranium contamination controls should prevent ingestion of uranium. Nevertheless,
the potential exits for accidental ingestion of uranium. Particles inhaled through the mouth and
temporarily deposited there are removed from the respiratory system to the esophagus. Deposition and
removal of ingested uranium are approximated using the Gastrointestinal (GI) Tract Model adapted from
Eve (Eve 1966). This model calculates material transferred from the GI tract to the blood based on
solubility classes (ICRP 1979 and IAEA 1994) or based on a single value for all compounds, as
described in ICRP Publication 69 (ICRP 1995).
Distribution of uranium transferred into the bloodstream is calculated using a once-through
metabolic model. ICRP Publication 30 also provides values for this distribution and excretion to
calculate committed doses and long-term tissue retention. Recent models (Wrenn et al. 1994 and ICRP
1995) have been developed to include recycling of uranium back into the blood.
2.4. CHEMICAL TOXICITY
The chemical toxicity of uranium is a primary concern in establishing control limits. A heavy
metal, uranium is chemically toxic to kidneys and exposure to soluble (transportable) compounds can
result in renal injury. The factors to be considered in determining whether the chemical or radiological
hazard is controlling are the enrichment, mode of entry, and the solubility/transportability of the
material. Chemical toxicity is a higher risk with soluble material of 10% or less enrichment.
A concentration of 3 µg of uranium per gram (µg U/g) of kidney tissue has traditionally been used
as the guideline for controlling the chemical toxicity of uranium. Reference man has a kidney mass of
310 g, so this concentration translates to a total kidney burden of 1 mg. A review of the literature by
Leggett (Leggett 1989) suggests that worker exposure to 2 to 6 µg U/g kidney might be tolerated with no
serious effects. However, he emphasizes that this range is not necessarily the same as the level causing
no detectable damage. He concludes that a lower limit would be prudent until more of the physiological
mechanisms of response to uranium in the kidney are better understood. Other studies (McGuire 1991)
report that detectable effects from an intake of soluble uranium of 10 mg or less is unlikely and that an
intake of 40 mg and perhaps as high as 100 mg is unlikely to cause permanent damage. Other
evaluations of toxicity to the kidney and concluded that a limit of 1.0 µg U/g kidney is consistent with
results in the recent literature.
Section 26
An airborne concentration limit of 0.2 mg/m3 was adopted by the Nuclear Regulatory Commission
(NRC) and the American Conference of Governmental Industrial Hygienists (ACGIH) for occupational
exposures, based on the 3 µg/gm of tissue value. The Occupational Safety and Health Administration
(OSHA) has adopted a limit of 0.05 mg/m3 for soluble uranium and 0.25 mg/m3 for in soluble uranium.
In most DOE facilities, the most conservative of the two standards (OSHA or ACGIH) should be used
unless enrichment and solubility dictate more stringent controls based on radiological concerns. Table 2-
8 lists airborne concentration limits for transportable uranium that have been published by various
organizations.
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Table 2-8. Toxicological Limits on Airborne Concentrations of Transportable (soluble) Uranium
Agency
Chronic Exposure
Occupational Limit, mg/m3 Reference
NRC 0.2 Footnote to Appendix B, 10
CFR 20 (NRC 1992a)
ACGIH 0.2 Threshold Limit Values and
Biological Exposure Indices for
1997, American Conference of
Governmental Industrial
Hygienists (ACGIH 1997)
OSHA(a) 0.05 (soluble)
0.25 (insoluble)
29 CFR 1910.1000
NIOSH 0.05 National Institute for
Occupational Safety and Health
(a) Preferred/recommended limit.
Past limits for single acute inhalation intakes have been set by the International Commission on
Radiological Protection in its Publication 6, (ICRP 1964) to 2.5 mg of soluble uranium inhaled in any
one day. This value is based on one day’s intake at the maximum permissible concentration (at the time)
of 210 µg/m3. Lawrence (Lawrence 1984) derived acute inhalation intake limits of 15 and 80 mg for
Class D and Class W materials, respectively. This derivation is based on not exceeding a kidney burden
of 3 µg U/g kidney after a single acute inhalation. NRC regulations at 10 CFR 20 limit the intake of
soluble uranium to 10 mg in a week.
Chronic exposure to a concentration of 0.2 mg/m3 results in a weekly intake of 9.6 mg (40 h/week
x 1.2 m3/h x 0.2 mg/m3) and a steady-state kidney burden of roughly 900 µg, when the ICRP Publication
30 metabolic model for Class D uranium is used. This same model indicates that an acute intake of 18
mg will result in a prompt kidney burden of approximately 900 µg. However, 10 CFR 20 limits acute
exposures to 40 DAC-hours, or 9.6 mg.
Recurrent concerns have arisen about the adequacy of existing limits intended to prevent chemical
damage to kidneys. These concerns have focused particularly on the
� lack of data on the effects of combined exposures to UO2F2 and HF
� lack of detailed information on effects of short-term exposures to soluble/transportable uranium
in the range from 100-1000 mg/m3
� lack of data on thresholds for repairable injury.
DOE sponsored research to determine the exposure levels that would be expected to 1) have no
effect, 2) cause non-lethal injury, and 3) be lethal to 50% of the exposed population (LD 50). Researcher
consensus resulted in the uptake levels (in µg U/g) listed in Table 2-9 along with the corresponding total
uranium in 70-kg standard man.
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Table 2-9. Uranium Levels for Various Effects
Effect
Uranium Absorbed
into Bloodstream, µg
U per g body weight
Corresponding Class
D Uranium Intake in
Standard Man, mg
Section 27
Corresponding
Kidney Burden
µg U/g Kidney
No effect 0.04 5.9 1.1
Maximal Nonlethal 0.08 11.6 2.2
LD50 2.0 294 54.8
The values for "standard man" are based on the ICRP Publication 30 model for uranium
metabolism (47.6% of inhaled Class D uranium is taken up into the bloodstream, and 12% of that goes to
the kidneys). For example, the "no effect" value in Table 2.9 corresponds to a kidney burden of
(5.9)(.476)(.12) = 0.337 mg. The mass of kidney tissue in standard man is 310 g, so this kidney burden
represents 1.1 µg uranium per gram of kidney tissue.
An airborne contamination limit from this "no effect" kidney burden can be derived by calculating
the airborne uranium concentration at which chronic exposure would result in a kidney burden that just
equals the "no effect" burden. In the illustrative analyses below, the 1500-day component of ICRP
Publication 30's kidney retention function is neglected, since this contribution is negligible.
For chronic exposure to a constant concentration, the maximum kidney burden will occur at the
equilibrium condition--when the amount of uranium entering the kidney each day equals the amount
being removed from the kidney. The daily kidney uptake rate and removal rate are calculated from the
following formulas:
K = Br x Ca x fb x fk
where
K = kidney uptake rate (mg/day)
Br = breathing rate (m3/day)
Ca = air concentration (mg/m3)
fb = inhaled fraction entering bloodstream (0.476)
fk = bloodstream fraction entering kidneys (0.12) and
R = �Kb
where
R = kidney removal rate (mg/day)
� = 0.693/T1/2 (day-1)
Kb = amount in the kidney (mg)
T1/2= biological half-life of U in kidney = 6 days
To calculate the concentration at which chronic exposure would result in a kidney burden of 0.337
mg, the uptake rate in kidney is set equal to the removal rate for a 0.337-mg kidney burden:
R = (0.337) x 0.693/6 = 0.039 mg/day
K = Br (m
3/day) x Ca(mg/m3) x (0.476) x (0.12)
K = R = 0.039 mg/day
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BrCa x (0.476) x (0.12) = 0.039 mg/day
Br x Ca = 0.68 mg/day
Standard man breathes 9.6 m3 of air in an 8-hour day, so the resulting concentration limit is
0.68/9.6 = 0.07 mg/m3. This is 40% higher than the OSHA standard for soluble uranium of 0.050 mg/m3.
Consequently, the OSHA limit is somewhat conservative for exposures to soluble/transportable (i.e.,
Class D) uranium.
2.4.1 Human Response Indicators
Most data on human response to uranium exposure comes from accidental exposures (generally
UF6 releases). Accidental exposures to UF6 have resulted in fatalities on at least three occasions. The
primary cause of injuries and fatalities has been HF that was formed by hydrolysis of UF 6, rather than
exposure to UF6 itself. Several individuals who received high, non-fatal exposures experienced
pulmonary edema, nausea, vomiting, abdominal cramps, and chemical burns on the skin due to HF
exposure. In addition, urinary abnormalities, such as transient albuminuria (albumin in urine) and the
presence of red cells and casts, were observed, as was retention of nitrogenous products such as urea and
non-protein nitrogen in the blood.
Section 28
The urinary and blood abnormalities are indicators of kidney damage, and are the result of
inhibited resorption in the tubules. Animal studies indicate that urinary abnormalities can be observed
after exposures that are well below lethal levels. In addition, urinary abnormalities such as proteinuria
(protein in urine), glucosuria (glucose in urine), and polyuria (increased urine volume) have all been
observed following uranium exposure, as has the presence of certain enzymes in urine. Of all these
abnormalities, glucosuria appears to be the most sensitive and most nearly proportional to uranium
exposure.
Once absorbed into the blood, uranium is distributed to bone and kidneys, with a portion of the
uptake being generally distributed throughout the body. For inhaled uranium, residence time in the lungs
depends upon the solubility of the material. Material that is deposited in the lungs is cleared via the
bloodstream, the pulmonary lymph, and the gastrointestinal (GI) tract. Approximately 1 % of the
uranium is absorbed into the bloodstream from the GI tract.
In the event of an acute exposure to highly transportable (Class D) uranium compounds, urine
samples should be collected 3-4 hours post-exposure and analyzed for uranium as soon as possible. If
the uranium concentration is less than 2.0 mg/L, it is unlikely that any significant kidney damage has
occurred or will occur. However, it is important to check the urine for biological indicators of damage at
any exposure above 2.0 mg/L. While the most sensitive indicators are increased volume and glucose
levels, these are useful only if data on what is "normal" for the individual involved are available.
Lacking that information, it is best to check for albuminuria as an indicator of kidney damage. If kidney
damage is suspected, a specialist in urinary disorders should be consulted. In general, a urine uranium
level greater than 6.0 mg/L will produce some level of albuminuria. A level of 20 mg/L indicates a very
serious exposure with potentially life-threatening consequences and would indicate the need for
immediate hospitalization.
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2.4.2 Transfer to the Fetus
Little information exists on the placental transfer or developmental toxicity of uranium isotopes
(Sikov et al 1992). The data available with pregnant rats suggest that the effects produced from exposure
to uranium may be due to chemical toxicity to the pregnant animals and their embryos/fetuses.
Fetoplacental concentrations of uranium peak one day following intravenous injection of a pregnant rat.
Although concentrations in the placenta decrease thereafter, the concentration in the fetal membranes
remains relatively constant. Selective deposition in some fetal organs will occur when exposure is
during the fetal developmental stages (NRC 1992b).
Data from animal experiments suggest that the distribution pattern of uranium is fairly uniform,
especially at the early stage of gestation. Concentrations of uranium in the embryo/fetus are taken to be
the same as those in the maternal soft tissues (excluding the kidney) during the first two months, and
they progressively increase thereafter. Following transfer into the embryo-fetus, uranium activity is
assumed to be distributed uniformly and to remain without excretion.
2.5 CHEMICAL VERSUS RADIOLOGICAL HAZARDS
Section 29
Both the chemical and radiological hazards of uranium are moderate compared to those of other
industrial materials and radionuclides. Table 2-6 provides 10 CFR 835 derived air concentration values
for selected radionuclides. Table 2-10 compares Threshold Limit Values (TLV) published by ACGIH
for uranium and selected other metals. The comparison of TLVs is presented to provide perspective on
the need for uranium workplace controls, as compared to other hazardous materials. Since these
materials affect the body in different ways, this should not be considered a comparison of relative
hazards.
The predominant hazard associated with uranium exposure depends upon its degree of
enrichment, its chemical form, and its physical form. The degree of enrichment determines the gamma
radiation intensity and the overall specific activity. The effect that enrichment has on specific activity is
illustrated in Figure 2-2. That figure (adapted from NRC Regulatory Guide 8.11) also gives 3.6 x 10 -7
Ci/g as the specific activity of depleted uranium and lists the formula used in Section 2.1.1 for
calculating specific activity of enriched uranium.
Table 2-10. 1999 ACGIH Threshold Limit Values (TLVs) for Selected Metals
Soluble and Insoluble TLV
Metal TLV-TWA, mg/m3 TLV-STEL, mg/m3
Uranium 0.2 0.6
Beryllium 0.002 --
Lead 0.05 0.45
Mercury vapor, all forms
except alkyl
0.05 --
Arsenic 0.01 --
TLV-TWA = Threshold Limit Value, Time-Weighted Average
TLV-STEL = Threshold Limit Value, Short-term Exposure Limit
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The relative activities of the primary uranium isotopes are also significantly affected by the degree
of enrichment (see Figure 2-2). The figure shows that total activity is due chiefly to 238U for depleted and
234U for enriched uranium, while 235U accounts for little of the total activity, even at very high
enrichments.
Chemical form determines solubility and consequent transportability in body fluids. ICRP
Publication 30 classifies all materials into three inhalation classes--D, W, and Y (soon to be Types F for
fast, M for moderate, and S for slow ). Class D is most transportable (pulmonary removal half-time of
days), Class Y the least transportable (removal half-time of years), and Class W an intermediate category
(removal half-time of weeks). The transportability of an inhaled or ingested material determines its fate
within the body and, therefore, the resulting radiation dose or chemical effect. Table 2-11 lists several
common uranium compounds and their assigned transportability classes.
Table 2-11. Inhalation Classification for Some Uranium Compounds
Uranium hexafluoride UF6 Class "D"(a)
Uranyl fluoride UO2F2 Class "D"(a)
Uranyl nitrate UO2(NO3)2 Class "D"
Uranyl acetate UO2(C2H3O2)2 Class "D"
Uranyl chloride UO2Cl2 Class "D"
Uranyl sulfate UO2SO4 Class "D"
Uranium trioxide UO3 Class "D"
Uranium tetrafluoride UF4 Class "W"(a)
Uranium oxide U3O8 Class "W"(b)
Uranium dioxide UO2 Class "W"(b)
Uranium tetroxide UO4 Class "W"
Ammonium diuranate (NH4)2 + U2O7 Class "W"(b)
Uranium aluminide UAlx Class "Y"(a)
Uranium carbide UC2 Class "Y"
Uranium-zirconium alloy UZr Class "Y"
High-fired uranium dioxide UO2 Class "Y"(b)
Section 30
(a) "D" and "W" and "Y" are inhalation solubility classes established by the ICRP: "D" class material is
very soluble, with lung retention time in days; "W" class material is moderately soluble, with lung
retention time in weeks; "Y" class material is relatively insoluble, with lung retention time in years.
(b) Ammonium diuranate is known to contain uranium as UO3, and should not be assigned to a single
inhalation class. The solubility of uranium oxides is very dependent on heat treatment. The rate of
oxidation may also affect the solubility. Although references assign inhalation classes to various
uranium compounds, it is recommended that solubility studies be performed to characterize the actual
materials present.
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This listing is intended to provide general guidance only, as a given material’s transportability will
depend upon a number of parameters including its processing history. It is recommended that each
facility determine the transportability of materials it handles using one of the accepted techniques.
Physical form influences potential hazards since non-dispersible forms generally do not constitute an
ingestion or inhalation hazard.
Because inhalation of uranium potentially poses both radiological and toxic hazards, one must
determine which hazard is most limiting and whether or not either hazard can be ignored under certain
circumstances. When radiological hazards are limiting, chemical hazards can generally be neglected,
except in overexposure situations. When chemical hazards are limiting, radiological hazards can be
neglected only if radiation doses are below regulatory concern. Radiological monitoring is required by
DOE for individuals who are likely to exceed 100 millirem CEDE in a year. Therefore, it is prudent to
calculate organ doses and CEDE for all confirmed intakes, since additional exposures in the same year
may result in a total dose exceeding the mandatory individual monitoring threshold. Even in low-
potential exposure level situations, a comprehensive dosimetry/control program can prove invaluable in
public relations concerning possible future legal litigation.
The limiting hazard (chemical or radiological) depends on the transportability (solubility in body
fluids), enrichment, and duration of exposure (acute or chronic). As discussed in Section 2.4, the "no
effect" value of intake corresponds to a kidney burden of 0.337 mg. The 0.337 mg kidney burden and
ICRP Publication 30 metabolic models are used in the following examples to determine the relative
hazards for acute exposure situations.
The 0.337 mg kidney burden corresponds to a chronic exposure of 0.07 mg/m3. OSHA exposure
limits for uranium are 0.05 mg/m3 for soluble forms and 0.25 mg/m3 for insoluble forms. These
exposure limits are used to determine the relative hazards for chronic exposure situations. For
radiological considerations, soluble forms of uranium are considered to be Class D and insoluble forms,
Classes W and Y.
To determine which hazard is limiting for an acute exposure, the intake corresponding to "no
effect" kidney burden is first calculated and appropriate annual limit on intake (ALI) determined. The
formula for specific activity is solved in order to determine the enrichment at which the "no effect"
intake is equal to one ALI. For chronic exposure scenarios, the OSHA exposure limit and appropriate
derived air concentration (DAC) are used. The formula for specific activity is solved to determine the
enrichment at which the DAC is equal to the OSHA limit. These enrichments form the "dividing line"
between chemical and radiological effects as the limiting hazard. Exposures to higher enrichments are
limited by radiological effects; exposures to lower enrichments by chemical effects.
Section 31
Example 3a provides the methodology for determining the "dividing line" enrichment for the
acute exposure scenario. Example 3b provides the methodology used for the chronic exposure scenario.
The following variables are used in these examples:
fb = fraction of inhaled uranium that promptly enters the bloodstream
fk = fraction of uranium in bloodstream that enters kidneys
SA = specific activity of uranium in microCi/g obtained from ALI/intake or DAC/concentration
Br = breathing rate for standard man = 2,400 m 3/year
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Table 2-12 shows the values used for fb and fk, ALI, and the resulting "dividing line" enrichments
for acute and chronic exposures. Several aspects of these derivations must be kept in mind when using
this information. First, the derivation is based on standard metabolic models and therefore does not
necessarily reflect the effects of a uranium uptake on a real person. Because individual metabolism’s will
not necessarily agree with the model, the enrichment at which chemical and radiological effects are
equally limiting cannot be precisely determined. Uncertainty in the relationship between enrichment and
specific activity introduces additional imprecision. Consequently, exposures for both chemical and
radiological impact for uranium uptakes at enrichments near the calculated "dividing line" enrichment
should be evaluated.
Table 2-12. Determination of "Dividing Line" Enrichments Above Which Radiological
Monitoring Requirements Become Limiting
Class fb fk
Annual
Limit on
Intake
µCi
Specific Activity
of "Dividing
Line" Enrichment
for Radiological
Dose Limit
"Dividing Line"
Enrichment for
Radiological Dose
Limit
"Dividing Line"
Enrichment for
2% Monitoring
Threshold
D 0.476 0.12 1 169.5 µCi/g (b) 7.38%
W 0.12 0.12 0.7(a) 29.9 µCi/g 52.8% 0.52%
Y 0.05 0.12 0.04 0.71 µCi/g 0.82% (c)
(a) ICRP Publication 30 lists Class W ALIs of 0.7 µCi for 234U and 0.8 µCi for 235U and 238U. This difference is the result of
rounding to one significant figure. Non-rounded values for the three isotopes are all approximately 0.75 microCi.
(b) The resulting enrichment is greater than 100 %. Consequently, chemical toxicity is limiting for acute exposures to Class D
uranium approaching the radiological dose limit.
(c) The resulting enrichment is lower than that of depleted uranium. Consequently, radiological concerns are limiting for acute
exposures to Class Y uranium at the monitoring threshold.
The impact of the requirement to perform individual radiological monitoring at 2% of the
regulatory dose limits can be assessed by reducing ALIs by a factor of 50, then repeating the calculations
described in Examples 3a and 3b. Table 2-13 summarizes the results of these calculations.
The effects that enrichment, chemical form, and physical form have on the hazards associated
with uranium are summarized in Table 2-13. The comparison of relative chemical and radiological
hazards is based on a derived kidney burden resulting from an acute exposure at the "no effect"
threshold. The effect of using the OSHA exposure limits of 0.05 mg/m3 for soluble forms of uranium
(Class D) and 0.25 mg/m3 for insoluble forms (Classes W and Y) is shown for chronic exposures. The
derivations used here can be applied to any limit on radiological or chemical toxicity, be it a regulatory
or an internal dose control limit. It should be emphasized, however, that the radiological impact should
be considered for all intakes, even for exposure situations where chemical toxicity is limiting.
Section 32
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Example 3a - General Solution, Acute Exposure
Step 1. Determine the intake that results in a kidney burden of 0.337 mg:
SA
f f ALIb k
=
× ×
0.337
where SA = specific activity, micoCi / g
ALI = annual limit on intake, microCi
f = fraction of uptake that promptly enters bloodstream
f = fraction of activity in bloodstream that enters the kidney
b
k
Step 2. Use the quadratic formula and equation for determining specific activity to calculate the enrichment that
corresponds to the specific activity obtained in Step 1.
SA E E
E E SA
E
SA
= + +
+ + − =
=
− ± − −
( . . . )
. . ( . )
. ( . ) ( . )( . )
( . )
0 4 0 38 0 0034
0 0034 0 38 0 4 0
0 38 0 38 4 0 0034 0 4
2 0 0034
2
2
2
Ci / gµ
Step 3. One solution will be less than zero. The other will be the enrichment that is the “dividing line” between
chemical and radiological effects.
Table 2-13. Impact of Requirement To Monitor at 2%
Enrichments above which radiological concerns predominate
Acute Chronic
Transportability
Class
Using 100% of
Radiological Limit
Using 2% of
Radiological Limit
Using 100% of
Radiological Limit
Using 2% of
Radiological Limit
D (1) 7.38% 18% (2)
W 52.8% 0.52% 12.8% (2)
Y 0.82% (2) (2) (2)
(1) Chemical toxicity concerns are limiting at all enrichments.
(2) Radiological effects are limiting at all enrichments.
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Example 3b - General Solution, Chronic Exposure
Step 1. Determine specific activity at which chronic exposure results in being exposed to one Derived Air
Concentration (e.g., ALI divided by breathing rate) at the OSHA exposure limit. The ALI for Class D is used
with the OSHA exposure limit for soluble forms of uranium. The ALIs for Classes W and Y are used for the
OSHA exposure limit for insoluble forms of uranium.
( )SA =
ALI
OSHA Exposure Limit BR×
× Unit conversion factors
where SA = specific activity, microCi / g
ALI = 1 microCi
ALI = 0.7 microCi
ALI = 0.04 microCi
B = Breathing Rate (2,400 m / year)
OSHA Exposure Limit (soluble) = 0.05 mg / m
OSHA Exposure Limit (insoluble) = 0.25 mg / m
D
W
Y
R
3
3
3
Step 2. Use quadratic formula and equation for determining specific activity to calculate enrichment which
corresponds to the specific activity obtained in Step 1.
SA E E
E E SA
E
SA
= + +
+ + − =
=
− ± − −
( . . . )
. . ( . )
. ( . ) ( . )( . )
( . )
0 4 0 38 0 0034
0 0034 0 38 0 4 0
0 38 0 38 4 0 0034 0 4
2 0 0034
2
2
2
Step 3. One solution will be less than zero. The other will be the enrichment that is the “dividing line” between
chemical and radiological effects. If both solutions are less than zero, then radiological effects are always
limiting.
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2.6 INDUSTRIAL HAZARDS
The principal industrial hazards associated with uranium are fires, hydrogen generation,
generation of oxides of nitrogen, and associated mechanical hazards characteristic of heavy objects, i.e.,
back injuries from lifting, dropping heavy parts on feet, etc. Hydrogen fluoride (HF) and oxides of
nitrogen (NOx) are by-products or reactants of common chemical processes. Hydrogen (H 2) can be
generated by reaction of water with uranium metal, and finely divided uranium or uranium chips with a
large surface area to volume ratio can ignite spontaneously.
Section 33
2.6.1 Hydrogen Fluoride
Hydrogen fluoride is an extremely corrosive acid that is relatively volatile in its anhydrous form.
Anhydrous HF is a reactant for the production of UF4 from UO3, a by-product of the production of UF4
from UF6, and is generated whenever UF6 is released to the atmosphere (H20 in air + UF6 � UO2F2 and
HF). External contact with HF results in chemical burns of the skin, while exposure to airborne HF
causes chemical burns/irritation of the eyes, nose, and throat. Significant inhalation can result in
pulmonary edema. Chronic exposure to excessive fluoride concentrations results in increased
radiographic bone density and may eventually cause fluorosis (osteosclerosis). In general, individuals
can smell HF at levels of 0.02-0.2 mg/m3, much lower than the TLV of 2.5 mg/m3. The TLV was set
based primarily on the irritation of eyes and mucous passages rather than on permanent damage.
Because an airborne concentration of 10 mg/m3 is intolerable, personnel exposed to such levels will
evacuate the area if they are able to do so. Exposure for as little as 15 minutes to an airborne
concentration of 20-30 mg/m3 may prove fatal (pulmonary edema). The AIHA Emergency Response
Planning Guides (ERPGs) for HF are as follows: ERPG-3, 42 mg/m3; ERPG-2, 17 mg/m3; and ERPG-1,
4 mg/m3. The NIOSH IDLH value is 25 mg/m3.
2.6.2 Nitric Compounds
Nitric acid is widely used for digesting uranium metal and uranium-bearing compounds and for
"pickling" metal products to inhibit oxidation. Concentrated nitric acid gives off fumes that cause
irritation to eyes, mucous membranes, and skin. Significant inhalation can result in pulmonary edema.
The ACGIH TLV-TWA and TLV-STEL values for nitric acid are 2 ppm and 4 ppm, respectively.
When uranium materials, especially metal, are dissolved in nitric acid, oxides of nitrogen (NO x)
are generated. The term NOx is applied to mixtures of nitric oxide (NO) and nitrogen dioxide (NO2).
The ACGIH TLV-TWA and STEL are 25 ppm and 35 ppm, respectively. Exposure to NO2 can cause
eye irritation, coughing, mucoid frothy sputum, shortness of breath, chest pain, pulmonary edema,
cyanosis, tachypnea (abnormal rapid breathing), and tachycardia (abnormal rapid heartbeat).
2.6.3 Hydrogen Gas
Hydrogen gas (H2) is used as a reactant in the production of UF4 from UF6 and in the reduction of
UO3 to UO2, an intermediate step in the production of UF4 from UO3. The H2 is usually generated by
dissociating ammonia, so associated ammonia rather than hydrogen is frequently identified as the
reactant in those processes. Any facility where H2 is used as a reactant should include design features
(e.g., H2 monitors, roof vents, etc.) to ensure that hydrogen accumulations do not occur. Generally, H 2
hazards and control features are identified in facility Safety Analysis Reports. Hydrogen can also be
generated when moisture contacts uranium metal, especially finely divided uranium metal such as
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machining chips. Care must be taken to ensure that H2 generated in this manner does not accumulate (in
closed drums or storage containers for example).
2.6.4 Fire
Finely divided uranium metal is highly reactive or pyrophoric, capable of igniting spontaneously.
This type of material should be handled and stored in a manner that minimizes fire potential. Typically,
machining chips are stored under water or machining oil in open storage containers so that any H 2
Section 34
generated does not accumulate. Neither water spray, CO2, nor halon extinguishers are effective in
fighting uranium fires. In fact, halon may be explosive if directed at burning uranium and can produce
very toxic fumes and gases. Small uranium fires can be smothered in MET-L-X powder (a mixture of
sodium chloride and potassium carbonate). Larger fires, involving drums of machining turnings, for
example, can be controlled by immersing the burning container in water. Even this will not immediately
extinguish the fire because the hot uranium metal dissociates the water into H 2 and O2, providing fuel and
oxygen for the fire. If the quantity of water is sufficient, eventually the water will provide enough
cooling to extinguish the fire, but a significant amount of water can boil away in the process. If the water
level is allowed to fall low enough to uncover the uranium while the fire is still burning, it will resume
burning visibly.
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3.0 RADIATION PROTECTION
An effective radiation protection program at a uranium facility requires scrupulous attention to
controlling both internal and external doses. The radiation protection program should ensure the
detection and quantification of all types of radiation (i.e., alpha, beta, neutron, gamma, and x-ray) over
wide energy ranges. The radiation detection instruments should be properly calibrated and routinely
checked. Emphasis should be on establishing controls for internal and external radiation exposure using
ALARA guidelines. Prompt and accurate assessment is important in determining each individual’s dose
and in establishing an accurate historical record. This section defines the basis for establishing a
comprehensive radiation protection program.
3.1 REGULATIONS AND STANDARDS
DOE has established occupational radiation protection regulations in 10 CFR 835, Occupational
Radiation Protection. DOE has provided supporting and clarifying guidance in the DOE G 441.1 series
of Guides, DOE-STD-1098-99, Radiological Control, and DOE Radiological Control Technical
Positions. Other related source documents include publications of the EPA, ANSI, ICRP, NCRP, and
UNSCEAR. Individual states may also have their own radiological control regulations, with equivalent
or more restrictive requirements than the Federal regulations.
3.2 RADIATION PROTECTION PROGRAMS
An effective radiation protection program consists of a group of related and integrated functional
elements. The documentation that describes the DOE activity’s program to control occupational
radiation protection is referred to as the documented radiation protection program (RPP). Although the
actual titles and contents of the functional elements are left to the discretion of DOE’s operating entities,
DOE G 441.1, Management and Administration of Radiation Protection Programs (DOE, 1999b),
suggests the following, based on the content of 10 CFR 835:
� Organization and Administration
� ALARA Program
� External Dosimetry Program
� Internal Dosimetry Program
� Area Monitoring and Control
� Radiological Controls
� Emergency Exposure Situations
� Nuclear Accident Dosimetry
� Records
� Reports to Individuals
� Radiation Safety Training
Each of these functional elements is discussed in more detail below.
3.2.1 Organization and Administration
Section 35
This functional element addresses the overall administration of the program, including the
documented RPP itself, various organizational and institutional issues, and program assessment. DOE G
441.1-1 and the RCS provide detailed guidance on implementing these requirements.
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Although 10 CFR 835.101 requires that DOE activities be conducted in compliance with a
documented RPP, the rule does not establish specific requirements for RPP format and content. Due to
the wide range of activities undertaken by and for DOE, there is significant flexibility in these
provisions. Cognizant DOE line management determines the acceptable format and content of the
documented RPP. However, the documented RPP shall address each requirement of 10 CFR 835 and
shall be approved by DOE (10 CFR835.101). Any changes that decrease the effectiveness of the RPP
shall be approved by DOE before implementation (10 CFR835.101).
Internal audits of the RPP, including examination of program content and implementation, shall
be conducted through a process that ensures all functional elements are reviewed no less frequently that
every 36 months (10 CFR 835.102). An effective quality assurance program for radiation protection
should include establishment of appropriate standards of performance for essential activities and
equipment, with an effective system of documentation and traceability of those activities and of the use
of the equipment. Proper maintenance of those records will be necessary for reference purposes.
Additional requirements and guidance are provided 10 CFR 830.120, Quality Assurance (DOE, 1994a),
DOE O 414.1 (DOE, 1999c), Quality Assurance, and their associated guides. Specific guidance
applicable to RPPs is provided in DOE G 441.1-1.
3.2.1.1 Administrative Controls
In any facility that handles radioactive materials, the major controls protecting workers, the
public, and the environment are physical design features, such as structures and installed equipment, that
shield, contain, and confine the radioactive materials. However, to allow useful work to be performed in
the facility and to ensure that its protective features remain effective, a number of administrative controls
are ordinarily required. These controls are usually described in and implemented through a series of
policy statements and procedures related to the operations and maintenance activities to be carried out in
the facility. All personnel who work in controlled areas should be familiar with the administrative
controls that apply to their work. Changes or additions to administrative controls should be effectively
communicated to all persons who may be affected.
Radiation Protection Procedures
A uranium facility should have a written policy on radiation protection, including a policy on
keeping exposures ALARA.
To ensure facility activities are executed safely and in a manner that consistently meets
management expectations, documented procedures should provide detailed instructions for implementing
various functional elements of the RPP. Written procedures shall be developed and implemented as
necessary to ensure compliance with 10 CFR 835, commensurate with the radiological hazards created
by the activity and consistent with the education, training, and skills of the individuals exposed to those
hazards (10 CFR 835.104). Responsibilities and actions required of management and workers should be
clearly and unambiguously stated. It is not necessary for written procedures to be developed and
implemented for all of the requirements of 10 CFR 835. Written procedures should be developed and
employed under the following circumstances:
Section 36
� Worker health and safety are directly affected;
� the expected outcome for the process or operation requires that a specific method be
followed;
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� the process or operation is infrequently used and competence training cannot assure
adequate implementation; or
� to document the approved method to implement specific processes or operations.
In evaluating the need for written procedures, consideration should be given to the level and
extent of the radiological hazards, the complexity of the measures required to achieve compliance, and
the education, training and skills of the individuals who must implement those measures. Under such a
regimen, a low hazard activity employing a stable staff of highly educated and skilled workers having
demonstrated an advanced knowledge of radiation protection principles and practices could have fewer
and less detailed procedures than a higher hazard activity employing a transient workforce with less
knowledge of radiation protection practices and principles. The DOE G 441.1 series of Guides provide
additional guidance regarding specific procedural aspects of the RPP.
All radiation protection procedures and controls should have formal, recognizable technical
bases for limits, methods, and personnel protection standards. Procedures should be adequately
documented, updated periodically, and maintained in a centralized historical file. A control system
should be established to account for all copies and ensure all new procedures are included in the
historical files. A designated period of time for maintaining historical files should be established.
ANSI/HPS N13.6, Practice for Occupational Radiation Exposure Records Systems (ANSI/HPS, 1999)
provides guidance on maintaining historical files. In addition, radiation protection procedures should
have a documented approval system and established intervals for review and/or revision. A tracking
system should be developed to ensure that the required reviews and revisions occur. Guidance for
writing procedures can be found in DOE/NE/SP-0001T, Writer’s Guide for Technical Procedures (DOE,
1991a).
Management Commitment
Management commitment to safety is the most important characteristic of an effective
radiological control program. If the management commitment to safety is strong, the radiological
control program will be valued and respected. The radiological control program should be provided
adequate authority to permit performance of necessary assignments and program implementation.
Management commitment to the ALARA concept is particularly important (see Article 111 of the RCS).
Adequate personnel, equipment, and funding should be available as a part of this commitment.
Radiological Control Organization
The radiological control organization should be structured so that all of the activities required to
provide support to line management and workers can be accomplished.
Radiological Control Organization Independence and Reporting Level
The radiological control organization should be independent of the line organization responsible
for production, operation, or research activities and should have an equivalent reporting level. Because
radiological control personnel should have the authority to balance operations with safety, they should
not report directly to the administrators of operations. When shift work is involved, the operations shift
supervisor may make minor radiological control decisions in support of the shift’s Radiological Control
Technicians (RCTs); however, decisions involving basic policies and procedures should be directed to a
separate radiological control organization.
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If a safety organization includes the radiological control program, it must be high enough in the
company to allow direct access to the company president or equivalent. If the radiological control
program is administered by a separate radiological control organization, that organization must also be in
a position to have direct access to the company president. This is to safeguard the program from the
pressures of production that exist in the operational environment and to keep it independent of operating
organizations.
A system of guides, policies, and procedures should be established to clearly identify the inter-
relationships, responsibilities, and authorities of those involved with the development, operation, and
maintenance of the facility and the health and safety of the employees. These guides, policies, and
procedures should be documented and reviewed at least once every year.
Adequacy of Personnel and Equipment
A sufficient number of qualified and, where required, certified radiological control personnel
must be available to perform necessary tasks for support of uranium facility startup and operation.
Sufficient equipment, including protective clothing, respiratory protective equipment, and radiation
detection instrumentation should be available to support RCTs and operating personnel in the perfor-
mance of work in controlled areas.
Staffing and Staff Qualifications
A cadre of operating and maintenance personnel who have experience in the operation of a
uranium facility should be established during the construction of a new facility. The remainder of the
operating and maintenance staff should be hired as soon as possible and should receive formal and
informal training from the experienced personnel. This step is extremely important to enable all
personnel to grow with the facility and learn the details of the operations. Once operations start,
potential problems already should have been identified, and engineering or administrative changes
should have been made to resolve them.
Staffing in the radiological control organization requires technicians and professionals in many
support areas. A successful radiological control program is highly dependent upon the availability of
adequate staff support in disciplines such as environmental monitoring, instrument maintenance and
calibration, internal and external dosimetry, meteorology, safety analysis, and risk management.
Radiological Control Technician Training
A thorough RCT training program should be established at uranium facilities. Before uranium
operations begin, a trained and qualified staff of RCTs should be present. All RCT training should be
accomplished in accordance with the RCS and DOE-HDBK-1122-99, Radiological Control Technician
Training Program (DOE 1999d).
Professional Staffing and Qualifications
The senior staff of the radiological control organization should include health physicists and
other professionals with four-year degrees in science or engineering. A continuing training program
should be established for facility personnel. Pursuit of certification by the American Board of Health
Physics for senior and professional staff members should be encouraged. At least one professional staff
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Section 38
member at the uranium facility should have a minimum of three years of radiological control experience
in the operation of uranium facilities.
Technician Staffing and Qualifications
Recommendations for minimum entry-level requirements for RCTs are given in the RCS and the
Radiological Control Technician Training Program. They include a high school education or
equivalency and knowledge of certain scientific fundamentals. If a two-year degree in nuclear
technology or an equivalent discipline is locally available, completion of such a program should be
encouraged.
Where possible, the RCTs and other members of the radiological control staff should have a
minimum of one year’s experience working at a uranium facility. Such experience is an important
prerequisite to allow them to work unsupervised. Personnel hired without such experience should work
an internship of six months under the leadership of a qualified RCT or supervisor with experience in that
facility. RCTs should be encouraged to pursue registration by the National Registry of Radiation
Protection Technologists.
Training Staff Qualifications
All training instructors and materials should meet the requirements of DOE Order 5480.20A.
The RCS provides additional guidance. Each uranium facility should develop performance-based
training that reflects radiological conditions present at the facility. This training should be monitored to
ensure that site-specific, worker-performance-based measures, and practical factors are included in the
uranium training.
Health Physicist Training Involvement
Facility health physicists should have comprehensive knowledge of all of the material on
uranium radiation safety included in the training programs for radiation workers and RCTs. In addition
to the previously discussed RCT training material, DOE has developed several other radiation safety
training courses and qualification standards which may provide useful information. These documents
include:
DOE-HDBK-1113-98, Radiological Safety Training for Uranium Facilities (DOE 1998c)
DOE-HDBK-1130-98, Radiological Worker Training (DOE 1998d)
DOE-HDBK-1131-98, General Employee Radiological Training (DOE 1998e)
DOE-STD-1107-97, Knowledge Skills and Abilities for Key Radiation Protection Positions at
DOE Facilities (DOE 1997)
Staffing Levels
At least one professional health physicist is recommended to be on the staff of each major
uranium facility as a full-time employee.
There is no rule of thumb for determining the number of RCTs needed for a given uranium
facility.
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The number of RCTs should be based on an analysis that provides for sufficient coverage on
each shift, given the number of samples, surveys, and other work to be performed, the time of training,
donning and doffing of protective clothing, shift turnover procedures, and other similar considerations.
The dose rate and individual dose limits in the facility may also lead to the need for additional personnel.
Consideration should be given to having sufficient numbers of personnel to respond to off-normal
conditions and emergencies as well as routine work. Major maintenance, modifications, or
decommissioning activities may require additional personnel.
3.2.2 ALARA Program
The policy for maintaining radiation exposures ALARA has existed in principle since the early
1940s. The evolution of ALARA into a formal program began in the early 1960s.
Section 39
Although there is, and has been since the 1940s, a series of official established dose limits, they
do not represent ALARA. ALARA is a continuous process of controlling and managing radiation
exposure to workers, the general public, and the environment. Although ALARA is based upon
protection of people and the environment, the philosophy is also grounded on sound economic and
operating principles. The responsibility for maintaining radiation exposures ALARA is not a unique
responsibility of management or radiological control personnel. It is a responsibility of everyone
involved in managing, supervising, or performing radiation work. It is imperative to teach administrative
personnel to support the principles and practice of ALARA, and to train all workers to consider ALARA
as they prepare for and perform their work.
3.2.2.1 Assignment of ALARA Responsibility and Authority
Limiting radiation exposures to the lowest levels commensurate with economics and the work to
be accomplished has long been a part of radiological control and radiological protection programs of
DOE and its contractors. 10 CFR 835 establishes the policy of maintaining ALARA doses for workers
and the public resulting from radiation from DOE operations. Plans and programs are required to be
prepared and implemented, and records must be maintained to demonstrate the implementation of
ALARA. DOE G 441.1-2, Occupational ALARA Program Guide (DOE 1999e), the RCS, and PNL-
6577, Health Physics Manual of Good Practices for Reducing Radiation Exposure to Levels That are as
Low as Reasonably Achievable (PNL 1988a), provide additional guidance.
An ALARA committee should be established at the uranium facility. The membership should
include managers and workers from the line, the technical support organization, and the radiological
control organization. A line manager, such as a Director of Operations, Research, or Maintenance,
should serve as the committee chair. The ALARA committee should make recommendations to
management to improve progress toward minimizing radiation exposure and radiological releases.
3.2.2.2 Current Status of ALARA Programs
Currently, it is common practice in DOE facilities to have a well-structured ALARA plan for the
entire facility, with more detailed plans in the various buildings or functional subunits of the facility.
There is ordinarily a facility coordinator who administers the overall ALARA plan and reports to top-
level management of the facility. Coordinators for the various buildings or subunits of the facility
receive guidance from the overall facility coordinator and report the results of their ALARA programs to
that individual.
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3.2.2.3 Achievement of Goals
To ensure improving radiological performance, at the beginning of each year, each facility
should prepare radiological performance goals. At intervals commensurate with the radiological risk, the
contractor should provide DOE with an interim status report of the goals. At the end of the calendar
year, the contractor should provide DOE an Annual Goal Status Report.
Identifying specific ALARA goals in uranium facilities requires close coordination between the
facility ALARA team members (operations, maintenance, and radiological control personnel) made up
from a cross-section of personnel representing the various work elements of the facility. ALARA goals
may be formulated as qualitative or quantitative types of goals, but must be measurable and achievable,
with clearly defined endpoints.
Section 40
3.2.2.4 Quality Assurance
Important aspects of any ALARA program are the measurement of beneficial effects and the
determination that important factors, such as economic impacts, the time involved in accomplishing
tasks, and the utilization of personnel, are being optimized. To accomplish these objectives, it is
necessary to have a written plan for the ALARA program and high quality records of activities involving
exposures to workers, the public, and the environment. These permit comparisons with past experiences
and analysis of the recorded activities. In many cases, such studies of the recorded activities not only
confirm satisfactory execution of the work, but reveal opportunities for future improvements.
One approach that works well is the inclusion of an ALARA worksheet with the RWP. Such a
worksheet should be prepared by an individual with responsibilities for the work to be performed, a
relatively detailed knowledge of the radiological conditions, and knowledge of what is required to
accomplish the task. The worksheet should contain estimates of the time to complete the task and the
expected radiation doses to be received. If any specially-engineered devices are used to control
personnel exposure, they should be noted on the ALARA worksheet, with any special instructions they
require. These worksheets provide valuable information for analysis of the effectiveness of the ALARA
program for each job.
3.2.2.5 Technical Aspects
The technical aspects of ALARA programs include not only the standard equipment regularly
used in controlling dose to workers, the public, and the environment, such as facility shielding,
ventilation filters, installed and portable radiation measuring instruments, but also many special devices
that may be used temporarily. Special devices can be used to provide exposure control and/or
containment when it may not be practical without them. These include temporary shields, tents or
greenhouses, portable fans, ductwork and filters, and special fixtures to hold highly radioactive materials
requiring detailed inspection, repair, modification, or fabrication. Such devices can permit doing
difficult work at low radiation doses, which might not be possible otherwise.
Some of these special devices may have general application and be kept on hand for use as
needed. In some cases, devices would have to be specially fabricated for a specific task. Because this
would ordinarily have a significant effect on the cost of doing that job, the economic aspects of doing or
not doing the job should be carefully evaluated.
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3.2.2.6 Attributes of Effective Review and Audit
Evaluation of the effectiveness of an ALARA program requires both reviews and auditing. The
reviews will include detailed examination of the written ALARA program plan and the records of
ALARA activities. The objectives in such reviews are to find if the written plan is being followed, and
what is working or not working well. Such reviews can be performed adequately by either a
knowledgeable member of the facility staff or an equally knowledgeable outsider. The written report of
a review should be directed to a member of management who is responsible for implementation of the
ALARA program.
Section 41
Audits are best performed by an outside expert who is knowledgeable about work with uranium
and its radiological characteristics so that the auditor can look for problems and make appropriate
evaluations and recommendations. The auditor should not only examine the ALARA program plan and
records, but should also visit the working areas and laboratories in the facility with a knowledgeable
escort who can answer questions about activities and conditions in the facility.
Reviews and/or audits provide the means to evaluate the effectiveness of the ALARA program
through a detailed analysis of the data. Through these analyses, specific opportunities for improvement
may be identified. For example, the exposure experience of a specific group can be tracked to evaluate
trends and their probable causes. An increasing exposure trend can signal degradation in the radiological
control program, a need for specialized training, changes in the work force, or a change in equipment or
operational procedure in the areas in which higher exposures are being experienced. Similarly, a
decreasing exposure trend could mean either that the ALARA program is accomplishing its objective or
that a major change in radiological work has occurred. Such trends should be examined at least quarterly
to permit initiation of timely corrective actions.
When exposure trends and probable causes are clearly understood, the information should be
provided to both management and staff. If an increasing exposure trend is identified, it can call attention
to the problem allowing corrective action to be taken or to signal special procedures or precautions that
may be needed. When the ALARA program is successful in reducing exposures, immediate feedback
can verify program effectiveness and encourage further support of the program.
Reviews and/or audits and communication of the results provide the base for program upgrade.
Audits and/or reviews are also an effective means to evaluate the effectiveness of a policy or procedure
change and assist in determining what changes are most effective for a given set of conditions, provide a
basis for future decisions as to effective means for reducing exposure, provide a basis for comparing
costs with results, and provide a measure of the program’s effectiveness for controlling individual and
person-rem exposures as well as dose ranges and percentage of total person-rem represented by the
ranges.
3.2.2.7 ALARA at Uranium Processing Facilities
The ALARA concept has wide application and serves as a basis for sound radiological control
programs. The fundamental ALARA objective is to reduce radiation doses to the lowest practical levels
commensurate with sound economics and operating practices. Realistic numerical goals can be set and
achieved; however, compliance with numerical standards does not provide evidence that the ALARA
concept is fully incorporated in the radiological control program. Rather, the success of a mature
ALARA program is measured by many factors including intangibles, such as dedication to the concept of
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dose control. A set of ALARA recommendations will therefore include both numerical goals and some
relatively general philosophical guidance that, by itself, may not appear to assist in achieving ALARA
goals.
Section 42
Development and implementation of an ALARA program in many uranium facilities may be a
challenging task, due primarily to the fact that penetrating radiation doses are typically low and few
individuals are exposed near the regulatory limits for occupational exposures. As a result, convincing
management to spend valuable funds to further reduce radiation exposures can be a problem. The
ALARA program must have the support and active participation of all levels of management. It must be
understood by the worker in the field and receive his or her continued support and attention.
Detailed guidance on developing and implementing an effective ALARA Program is provided in
DOE G 441.1-2.
3.2.3 External Dosimetry Program
The details of the external dosimetry program are discussed in Chapter 6 of this Technical Standard and
in DOE G 441.1-4, External Dosimetry Program Guide (DOE 1999f).
3.2.4 Internal Dosimetry Program
The details of the internal dosimetry program are discussed in Chapter 5 of this Technical Standard and
in DOE G 441.1-3, Internal Dosimetry Program Guide (DOE 1999g).
3.2.5 Area Monitoring and Control
The details of the area monitoring program are discussed in Chapters 4 and 5 of this Technical Standard
and in DOE G 441.1-3, DOE G 441.1-4, and DOE G 441.1-8, Air Monitoring Guide (DOE 1999h).
3.2.5.1 Radiological Surveys and Data Trending
Sections 835.401 - 835.403 of 10 CFR 835 establish requirements for radiological monitoring of
areas and individuals. A program of routine, scheduled surveys should be established and followed,
including surveys in areas that are not ordinarily expected to be affected by radiological hazards. The
program should define minimum requirements, survey type, and frequency.
Surveys should be performed at frequencies adequate to identify changes in posting required or
an activity buildup and to ensure current radiological controls are appropriate. The surveys specified by
this section should be considered minimum requirements; additional surveys should be conducted,
recorded, and reviewed as necessary to ensure adequate personnel protection.
Surveys should be performed to identify radiological area boundaries and the conditions within
those boundaries, the appropriate posting of sources or areas, and the location and extent of localized
radiological hazards. They should be performed and documented prior to the start of radiological work,
during general work activities at times when changes in radiological conditions may occur, and
following work to determine that final radiological conditions are acceptable and documented. A
sufficient number of points should be surveyed to adequately assess the radiological status of the area
being surveyed.
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Routine radiological surveys should be regularly conducted, recorded, and reviewed for all areas
where personnel could be exposed to radiation or radioactive material throughout the site. Surveys
should be performed at frequencies adequate to ensure protection of personnel. The following surveys
should be considered the minimum. Additional surveys should be conducted, recorded, and reviewed as
necessary to ensure personnel exposures are maintained ALARA. General radiation surveys should be
performed to:
a. identify and verify the boundaries of areas which must be radiologically controlled,
Section 43
b. verify that radiation levels in uncontrolled areas remain less than specified limits,
c. determine the appropriate posting of localized higher radiation levels, beams, or hot
spots,
d. ensure radiological conditions are acceptable and documented prior to, during, and at the
completion of work that may cause changes in radiation levels to occur, and
e. satisfy required predetermined procedure hold-points in work areas and adjacent areas,
whenever operations are performed that may cause significant increases in radiation
levels.
The survey may be required as part of a radiological inspection step required by the work procedure.
This includes areas above and below the work area as appropriate during special processing operations or
cell decontamination, movement of permanent or temporary shielding, radioactive waste processing, and
relocation of highly radioactive materials.
Routine external radiation level surveys should be performed in the workplace at a frequency
commensurate with the radiation hazard, to detect trends related to equipment, systems, environment,
and work habits. Non-routine surveys of external radiation levels in the workplace should be performed:
a. before initial use of a new installation, system, or equipment, or as soon as possible after
a radiation source is brought into the area,
b. whenever changes in procedures, equipment, or sources have occurred that may cause
changes in the external radiation levels,
c. after modification to a shield or changes in shield materials,
d. as the basis for trend evaluation of external radiation level conditions,
e. when a radiological accident has occurred or is suspected, or
f. when requested by the personnel performing the activity.
A sufficient number of points should be surveyed to adequately assess the radiological status of
the area. Regular predetermined points may be used, but additional spot monitoring should be done to
ensure all changes in dose rates are identified, recorded, and reviewed. All records of surveys should
clearly identify, as a minimum:
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a. name, signature, and employee number of the surveyor,
b. survey instrument(s) model number, serial number, and calibration date,
c. type(s) of radiation being monitored (e.g., neutron, gamma, etc.),
d. dose rates,
e. estimated doses to surveyors (from direct-reading dosimeters, if applicable),
f. date and time the survey was performed, and
g. locations where radioactive material is located temporarily (or is being temporarily
stored) or where equipment that generates ionizing radiation is being operated.
Records of the results of radiation surveys should be retained in accordance with facility policy.
Survey data should be reviewed by the facility radiological control supervisor. Significant
findings should be presented to the facility manager in a timely manner. Radiological control personnel
should summarize survey data in each building or area at least once a month. Significant changes or
trends in area dose rates and/or radiological contamination should be noted and corrective actions
assigned. The survey summary should be presented to the facility management monthly.
Survey results and data summaries should be made available to the ALARA committee
periodically and should be used to:
a. provide a basis for evaluating potential worker exposure on a job and in ALARA
preplanning,
Section 44
b. provide a baseline for trend analysis, investigation, and correction of unusual conditions,
c. track the status of jobs (including identification of good practices) and detect departures
from good operating procedures and/or the failure of radiation controls, and
d. identify the origin of radiation exposures in the plant by location, system, or component.
Radiological control personnel should post survey maps at the entrance to all radiological areas
so personnel can be aware of radiological conditions within the area.
A survey data trending program should be conducted to indicate the continuing effectiveness of
existing control, to warn of deterioration of control equipment or effectiveness of operating procedures,
to show long-term variations in radiation levels, and to identify and correct improper radiation work
practices. See NUREG-0761, Radiation Protection Plans for Nuclear Power Reactor Licensees (NRC
1981), sections 07.B(I)(C), 09.B(4), and 09.C(I)(C).
Radiological control personnel should perform trend analyses on all permanent radiological
areas. At a minimum, one complete survey record should be evaluated and included in the trend analysis
program for each survey required to be performed by the facility routine control program. See NUREG-
0761 (NRC 1981), 07.B(I)(C), 09.B(4), and 09.C(I)(C).
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Radiological control personnel should use the facility reporting system to identify discrepancies
and abnormal trends and should summarize the data review results in their monthly reports to the
radiological control manager. Survey data trends should be investigated when either an upward trend
occurs, causing a significant increase (10% or more), or an abrupt change in conditions occurs that
cannot be directly correlated to normal activities.
3.2.5.2 Instrumentation Considerations
Instrumentation performance criteria are necessary for portable, fixed, and emergency
monitoring instrumentation. There are also requirements for instrument calibration and testing.
General Performance Criteria for Instruments
Programs for in-plant monitoring of uranium consist mainly of airborne and surface
contamination surveys and dose rate surveys. The general and specific performance criteria for the
instrumentation needed to conduct these programs are described in ANSI N317-1991, Performance
Criteria for Instrumentation Used for In-Plant Plutonium Monitoring (ANSI, 1980). Performance
specifications are also given in ANSI N323-1993, Radiation Protection Instrumentation Test and
Calibration (ANSI 1993), ANSI N42.17A, Performance Specifications for Health Physics
Instrumentation - Portable Instrumentation for Use in Normal Environmental Conditions (ANSI 1988a),
and ANSI N42.17C-1989, Performance Specifications for Health Physics Instrumentation - Portable
Instrumentation for Use in Extreme Environmental Conditions (ANSI 1987a) for portable radiological
control instrumentation and IEC Publication 325, Alpha, Beta, and Alpha-Beta Contamination Meters
and Monitors (IEC 1981) for alpha and beta contamination meters and monitors. Criteria for air
monitoring instrumentation are provided in ANSI/HPS N13.1-1999, Sampling and Monitoring Releases
of Airborne Radioactive Substances from the Stacks and Ducts of Nuclear Facilities (ANSI 1999b), IEC
Publication 761-2, Equipment for Continuously Monitoring Radioactivity in Gaseous Effluents (IEC
1983), and ANSI N42.17B-1989, Performance Specifications for Health Physics Instrumentation -
Occupational Airborne Radioactivity Monitoring Instrumentation (ANSI 1987b). Criticality alarm
systems are discussed in ANSI/ANS 8.3-1986, Criticality Accident Alarm System (ANSI 1986a). The
criteria discussed in the following sections are specified in these standards as referenced.
Section 45
Portable Monitoring Instruments
ANSI N317 discusses several criteria related to the performance of portable monitoring
instruments:
a. The overall accuracy should be within ±20%, and the precision should be within ±10%
at the 95% confidence level.
b. The response time (i.e., the time for the instrument reading to go from zero to 90% of
full scale) should be <10 seconds on the most sensitive scale and <2 seconds at readings
of 100 mrem/h, 100 mR/h, and 500 dpm or greater. (This criterion is unrealistic with
current neutron instrument capabilities. Response time is typically 30 to 60 seconds.)
c. The instrument should be able to maintain accuracy and precision for a minimum of 24
hours of continuous operation.
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d. The instrument should have a minimum battery lifetime of 200 hours of continuous
operation. ANSI N42.17A specifications differ slightly.
e. The response of the instrument should not change by more than ±15% from a reference
value taken at 20�C over the anticipated temperature range for operation.
f. The instrument system should function within specifications over all anticipated
combinations of temperature and humidity (e.g., 15� to 65�C, 40% to 95% relative
humidity).
ANSI N317 states the minimum detection capability for alpha monitoring instruments ideally
should be 220 dpm/100 cm2 of surface area and should not be more than 500 dpm/100 cm2. This
requirement should be met in the presence of a radiation field of 0.10 rem/h of neutrons in the energy
range of thermal to 10 MeV, and/or in the presence of 0.10 rem/h of photons in the energy range of 0.010
to 1.25 MeV. The operating range should be from 0 dpm to at least 100,000 dpm/100 cm2 of surface
area. The response of the instrument to beta-interfering radiation is an important specification that
should be stated by the manufacturer.
Photon monitoring instruments should meet the accuracy requirements stated in ANSI N317 over
the energy range of 0.01 to 1.25 MeV. The angular response of this type of instrument should be within
±15% over a 2 pi steradian frontal direction using at least two photon sources with energies ranging from
0.06 to 1.25 MeV. Experience has shown this response specification is not met by most instruments at
lower energies due to attenuation of the photon. The energy dependence should be within ±15% over the
range of 0.01 to 1.25 MeV and the operating range should be from 0.5 mR/h to at least 5000 mR/h.
Experience has shown that ±20% over 0.01 to 1.25 MeV is more realistic. This specification applies to a
specific window selection (e.g., below 0.05 MeV, the electron equilibrium cap or beta shield must be
removed).
ANSI N42.17A has a broader scope than ANSI N317, but the criteria in it apply to portable
survey instruments. Additional criteria include geotropism (maximum change of 6% from reference
reading for all orientations), temperature shock, mechanical shock, vibration, and ambient pressure
(maximum change of 15% from reference reading for the latter four criteria). Some differences exist
between ANSI N42.17A and ANSI N317. In most cases, the criteria for ANSI N42.17A are more
applicable because these criteria are based on substantial testing, which was sponsored by DOE. In
ANSI N42.17A, precision is tied into a measurement level; for example, it quotes a precision of 15% at
<500 cpm and 10% at >500 cpm. Also, with the advent of liquid crystal displays and other digital
readouts, "response time" is defined as the time it takes for the reading to move from 10% to 90% of the
equilibrium or steady-state reading. Another significant difference in the standard is the battery lifetime
specification is 100 hours instead of the 200 hours mentioned in ANSI N317.
Section 46
For direct alpha contamination surveys, the use of audible signals (headphones or speaker)
greatly facilitates the detection of "hot spots." IEC Publication 325 provides additional guidance on the
uniformity of probe response for alpha and beta contamination meters. Surface sensitivity measurements
are also discussed in this standard.
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Performance Criteria for Fixed Monitoring Instruments
Airborne contamination monitors, surface contamination monitors, and photon area monitors,
and emergency instrumentation are fixed monitoring instruments subject to the following standard
performance criteria.
Airborne Contamination Monitors. Airborne contamination monitors, normally CAMS
should meet the following criteria according to ANSI N317. The primary purpose of any CAM is to
detect the presence of airborne radioactivity and activate an alarm to warn personnel in the area so
actions can be taken to minimize personnel exposures. The goal for any CAM should be to perform this
function as quickly as possible and at the lowest detectable level of radioactive airborne concentration.
The quantity of airborne radioactivity that will result in an alarm within a given time interval is defined
in units of DAC-h for a particular radionuclide and is a function of the nuclide’s airborne concentration in
DACs, the sampling rate, the lower limit of detection of the instrument, and the time needed for the
alarm to occur. Mishima et al. provides guidance on each of these functions.
ANSI N42.17B provides additional performance criteria for air monitors used to detect uranium.
This standard provides specifications for general criteria (sampler design, units of readout, alarm
threshold, etc.), electronic criteria (alarms, stability, response time, coefficient of variation, and line
noise susceptibility), radiation response, interfering responses (radiofrequency, microwave, electrostatic,
and magnetic fields), environmental criteria (temperature, humidity, and pressure), and air-circuit
criteria. More detailed specifications are provided in ANSI N42.17B than in ANSI N317; however, the
environmental criteria and the limits of variation are not as restrictive as those in ANSI N317. With
respect to accuracy, ANSI N317 requires less than ±20%, and ANSI N42.17B requires 40% at the 95%
confidence level. For the environmental criteria, ANSI N317 requires that the readings change less than
5% under ambient conditions, while ANSI N42.17B gives a 15% limit of variation. As discussed
previously, criteria from ANSI N42.17B are more applicable because they are supported by instrument
testing.
ANSI N13.1 provides detailed guidance on sampling methods from stacks and ducts. One
criterion that relates to CAMs is that air sample lines between air inlet and filter media should be
eliminated where possible; where not possible, they should be designed to meet the sampling criteria
contained in the standard (e.g., short lines, proper sampling rate, smooth bends). The use of Tygon
tubing as sample lines should be minimized or eliminated. Air in-leakage from surrounding areas can be
a problem when using sampling lines. Testing for air in-leakage should be performed at least annually or
when seals or "O" rings are replaced.
Section 47
Surface Contamination Monitors. Surface contamination monitors include hand and/or shoe
counters and instruments (or probes) with sufficient flexibility to survey pieces of equipment, including
exterior clothing. ANSI N317 states these instruments should have an audible alarm, a frequency that is
proportional to the count rate, or a pre-selectable trip setting, and upon reaching that level, should
activate an audible or visible alarm or both. These instruments should be calibrated according to the
requirements in ANSI N323 and be equipped with a check source. Fixed instruments should be powered
by alternating current (AC) and provided with an emergency power source.
Performance Criteria for Emergency Instrumentation
Meeting the criteria for criticality accident alarm systems, fixed nuclear accident dosimeters, and
other emergency instrumentation is essential.
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Criticality Accident Alarm Systems (CAAS). See section 7.0 for discussion of nuclear
criticality safety, including CAAS.
Fixed Nuclear Accident Dosimeters. All DOE facilities that have sufficient quantities and
kinds of fissile material to potentially constitute a critical mass should provide nuclear accident
dosimetry. Requirements for fixed nuclear accident dosimeters are found in 10 CFR 835.1304 and DOE
Order 420.1, Faclity Safety (DOE 1996a).
Effluent Monitors. Facilities should evaluate potential emissions in accordance with
ANSI/HPS N13.1 to determine the need for stack sampling and/or monitoring.
Other Emergency Instrumentation. Other emergency instrumentation should provide ranges
for all radiation dose rates and contamination levels potentially encountered at the time of an accident.
Normally, dose rate capabilities from a few millirem per hour to a few hundred rem per hour should
be required while capability requirements for the contamination level may range upward from
200 dpm/100 cm2 for alpha contaminants and 100 dpm/100 cm2 for beta-gamma emitters. Performance
specifications for emergency radiological monitoring instrumentation can be found in ANSI N320-1979,
Performance Specifications for Reactor Emergency Radiological Monitoring Instrumentation (ANSI
1975) and BNWL-1742, Technological Consideration in Emergency Instrumentation Preparedness.
Phase II-B - Emergency Radiological and Meteorological Instrumentation for Mixed Oxide Fuel
Fabrication Facilities (Andersen et al. 1974).
Instrument Calibrations and Testing
Radiation doses and energies in the work areas should be well characterized. Calibration of
instruments should be conducted where possible under conditions and with radiation energies similar to
those encountered at the work stations. Knowledge of the work area radiation spectra and instrument
energy response should permit the application of correction factors when it is not possible to calibrate
with a source that has the same energy spectrum. All calibration sources should be traceable to
recognized national standards. When the work areas have been well characterized, the calibration facil-
ity used by the uranium facility should be set up to represent as closely as possible the work area’s
radiation fields.
Section 48
DOE G 441.1-7, Portable Monitoring Instrument Calibration Guide (DOE, 1999i) and ANSI
N323 provide guidance on radiation monitoring instrument calibration. The reproducibility of the
instrument readings should be known prior to making calibration adjustments. This is particularly
important if the instrument has failed to pass a periodic performance test (i.e., the instrument response
varies by more than ±20% from a set of reference readings using a check source) or if the instrument has
been repaired. The effect of energy dependence, temperature, humidity, ambient pressure, and source-to-
detector geometry should be known when performing the primary calibration. Primary calibration
should be performed at least annually.
Standards referenced in Section 3.5.2 discuss specific performance testing of radiation detection
instruments. Testing procedures in these standards should be used for periodic requalification of
instruments or detailed testing of instruments.
The calibration of photon monitoring instruments over the energy range from a few keV to 300
keV is best accomplished with an x-ray machine and appropriate filters that provide known x-ray spectra
from a few kiloelectron volts to approximately 300 keV. Radionuclide sources should be used for higher
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energies. Most ion chambers used to measure photon radiations have a relatively flat energy response
above 80 to 100 keV; 137Cs or 60Co are typically used to calibrate these instruments. These sources also
should be used to calibrate Geiger-Mueller (GM) type detectors. It should be noted that some GM
detectors (e.g., those with no energy compensation) can show a large energy dependence, especially
below approximately 200 keV.
Whenever possible, beta detectors should be calibrated to the beta energies of interest in the
workplace. A natural or depleted uranium slab source can be used for calibration of beta detectors when
beta radiations in the workplace have energies similar to the uranium. International Organization for
Standardization beta sources should be used for all other purposes: the energy dependence of beta
detectors can be tested using the calibration sources listed in the ISO Publication 1980 (ISO, 1984); these
include 90Sr, 90Y, 204Tl, and 147Pm.
The calibration and testing of crucial monitoring systems are extremely important to the overall
radiation protection program, but have often been neglected. Effluent monitoring and sampling systems
(when present) and remote area monitoring systems should be given several tests. The radiological,
environmental, and mechanical characteristics of the instrumentation portion of the system should be
fully evaluated prior to its first use to ensure its compatibility with performance requirements and facility
operating conditions. The effluent sampling losses from the sample probe to the collector/detector
should be determined. This test should be repeated at least annually and when a significant change in the
sampling equipment is made. The sample probe should be examined at least once a year to verify its
design or performance has not been changed by corrosion. The recorder of the sample flow rate should
be calibrated when it is installed and annually thereafter. The operability of the overall system should be
completely tested once, with repeat tests only after modification, repair, or maintenance. Operability
checks should be scheduled at least monthly and calibration performed at least annually.
Section 49
The operation of criticality or other radiation alarm signal systems should be checked periodical-
ly to ensure the alarms are audible at all potentially occupied locations (ANSI 1986a). To prevent any
desensitizing of staff, the staff should be aware the tests will be performed, and where possible, tests
should be scheduled during off-shift hours. Building systems should be tested semiannually and the
area-wide system should be tested at least annually. Any portion of the detector/alarm system affected
by the test should be reconfirmed for operability after the test is completed (e.g., if a detector is
disconnected and a signal is injected at that point, the detector should be tested immediately after it has
been reconnected).
3.2.6 Radiological Controls
3.2.6.1 Work Authorizations
Written authorizations shall be required to control entry into and work within radiological areas
and shall specify radiation protection measures commensurate with the existing and potential hazards (10
CFR 835.501(d)). ALARA considerations need to be included in the work authorization. One approach
that works well is the inclusion of an ALARA worksheet with the radiological work permit (RWP).
Although the written work authorizations may take any appropriate form (e.g., written procedures, policy
statements, technical work documents, etc.), RWPs are most often used. RWPs should be used for entry
into high and very high radiation areas, high contamination areas, and airborne radioactivity areas.
RWPs should also be used to control entry into radiation and contamination areas and for handling
materials with removable contamination. The RWPs should be initiated by the work group responsible
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for the activity. All RWPs should be reviewed and approved by the radiological control staff and
cognizant line management. The RCS provides detailed guidance for RWPs.
Radiological workers should read and understand the applicable RWP before entering the
affected area. Copies of the RWP should be located at the access point to the applicable area. Workers
should acknowledge by signature or through electronic means that they have read, understood, and will
comply with the RWP before they initially enter the area and after changes. Out-of-date RWPs should
be removed.
3.2.6.2 Facility Posting and Labeling
Radiological areas, controlled areas, and radioactive material areas shall be posted, unless the
conditions constituting the authorized exceptions specified in 10 CFR 835 exist (10 CFR 835.601-
835.606). DOE Guide G-441.1-10, Posting and Labeling for Radiological Control Guide (DOE 1999j)
and the RCS provide appropriate guidance. The technical criteria for defining the required areas should
be established, documented, and consistently applied. The radiological control staff should establish and
document the conditions that require areas to be barricaded and marked to prevent personnel from
inadvertently entering them and to be physically locked to preclude unauthorized personnel from
entering them.
Entrance to areas where radioactive materials are used or stored should be restricted, based upon
established criteria.
The radiological control staff should post current surveys at the access control point for use in
pre-job planning. Additional precautions, such as protective clothing, dosimetry, and respiratory
protection requirements should also be posted.
Section 50
3.2.6.3 Unposted Areas
Certain areas of facilities that handle radioactive materials should be maintained free of
detectable radioactive contamination. These areas should also be maintained at ambient radiation levels
equivalent to the environmental background of the facility. Parts of the facility that should meet these
requirements include lunchrooms, offices, restrooms, janitor rooms, corridors outside operational areas,
foyers, and outside areas surrounding the facility, including building roofs.
To determine that these areas meet the requirements of non-radioactive cleanliness, they should
be surveyed with count-rate instruments sensitive to the radioactive isotopes of interest. These clean
areas should be maintained below the detection levels cited in 10 CFR 835.
3.2.6.4 Visits by Regulatory Personnel
Periodically, personnel from DOE and other Federal and state agencies visit radiological
facilities for audit purposes or to discuss regulatory changes. In most cases, they will look at records of
the radiation protection program and, in some cases, will also enter posted areas of the facility. These
regulatory personnel should have ready access to the facility; provided that applicable training,
dosimetry, and other requirements are met. They should have complete access to facility personnel
knowledgeable in the subjects they wish to discuss. New commitments requested should be referred to
the appropriate facility and DOE management.
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3.2.7 Emergency Exposure Situations
Requirements and guidance for emergency exposure situations are discussed in detail in
Chapter 9 of this TS.
3.2.8 Nuclear Accident Dosimetry
Nuclear accident dosimetry is discussed in detail in Chapter 6 of this TS.
3.2.9 Records
The systematic generation and retention of records relating to the occupational radiological
control program are essential to describe the occupational radiation dose received by individuals and the
conditions under which the exposures occurred. Such records have potential value for medical,
epidemiological, and legal purposes.
10 CFR 835 establishes radiation protection program records requirements. Detailed guidance is
provided in DOE G 441.1-11, Occupational Radiation Protection Record-keeping and Reporting Guide
(DOE 1999k) and the RCS provide guidance for radiation protection program records. The following
types of records should be maintained:
a. Individual radiological exposure records
1. internal doses,
2. external doses (whole body, skin of the whole body, extremities, and lens of the
eye),
3. total effective dose equivalent (summation of internal and external doses),
4. lifetime and cumulative total effective dose equivalent,
5. non-uniform exposure to the skin,
6. supportive data for determining individual doses, and
8. individual medical records.
b. Radiological status of work area records
1. radiation safety analysis and evaluation reports,
2. radiation work procedures and permits (RWPs),
3. radiation and contamination surveys,
4. records of releases of potentially contaminated materials and equipment from
radiological areas,
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5. airborne radioactivity monitoring records, and
6. area monitoring instrumentation records.
c. Records of monitoring methods
Section 51
1. radiation protection policies and procedures,
2. evaluation of exposure data,
3. functional capabilities of dosimeters and instruments,
4. calibration and maintenance records,
5. audits and programmatic reviews,
6. changes in procedures, techniques, and equipment, and
7. individual radiation safety training.
Most of the required radiological records have established retention periods. The retention
periods are discussed in DOE Guide 1324.5B, Records Management (DOE 1996b). Individual records
may be covered by the Privacy Act; the DOE has codified the Privacy Act in 10 CFR 1008, Records
Maintained on Individuals (Privacy Act) (DOE, 1994b).
3.2.10 Radiation Safety Training
A thorough radiation safety training program should be established at uranium facilities.
Training programs should ensure that personnel have the training to work safely in and around
radiological areas and to maintain their individual radiation exposure and the radiation exposures of
others ALARA. Separate training programs should be established for general employees and
radiological workers. DOE’s core training materials should form the basis for the training programs, and
should be augmented with site-specific information. The training of all staff members should be
carefully documented. DOE G 441.1-1, DOE G 441.1-12, Radiation Safety Training Guide (DOE 1999l)
and the RCS provide guidance on information to be presented during the training programs.
DOE requires biennial radiation safety training for general employees and radiological workers.
In the alternate year when retraining is not performed, refresher training should be provided. Individuals
who work with uranium should have special uranium facilities training in addition to or as part of the
appropriate level of Radiological Worker Training.
3.2.10.1 Radiological Worker Training
Before working in uranium operations, all radiological workers should be trained and qualified.
A thorough radiation protection training program should be established at uranium facilities. Before
beginning uranium training, each uranium worker should receive General Employee Radiological
Training (DOE 1998e) or either Rad Worker I or Rad Worker II Training (DOE 1998d). In addition,
DOE-HDBK-1113-98 Radiological Safety Training for Uranium Facilities (DOE 1998c) provides
guidance on providing radiation safety training to workers at uranium facilities.
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The level of radiation worker training should be determined in accordance with the Table 3-1 of
the RCS. All training should be consistent with the guidance provided in DOE G 441.1-12. All training
dispositions and records should be documented in accordance with 10 CFR 835.704.
3.2.10.2 Training for Other Facility Personnel
Non-radiological workers in a uranium facility should be given a general orientation on the
radiation safety concerns for working with uranium, the general protective measures used for work with
uranium, and the engineered safety features of the facility.
3.2.10.3 Members of the Public
Members of the public with a demonstrated need to enter the following areas may be allowed
access if such access is controlled with a combination of training and the use of escorts trained for the
specific area:
a. Radiological Buffer Areas,
b. Radiation and High Radiation Areas,
c. Contamination Areas, and
d. Radioactive Material Areas.
Section 52
Guidance for training of members of the public is provided in DOE G 441.1-12 and the RCS.
Individuals under 18 years of age should not be permitted to enter radiation areas or contamination areas
without the approval of the radiological control manager. Area entry requirements and access
restrictions for members of the public should be established in facility procedures. Members of the
public should be prevented from entering very high radiation, high contamination, and airborne
radioactivity areas.
All facility personnel serving as a qualified escort should ensure that each visitor under his/her
cognizance completes a facility radiological visitor form. The qualified escort should also sign the
visitor form and complete it as appropriate.
Facility-sponsored visitors should provide the following before entering radiological areas,
unless these records have already been entered into the facility entry control system:
1. evidence of completing required training, as applicable
2. visitor radiation exposure disclosure
3. a medical disclosure form or the results of a medical evaluation.
The host facility manager should forward the visitor radiation exposure and medical disclosure forms to
Dosimetry.
The use of offsite mask fit certification is authorized under the following conditions:
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1. A mask fit has been completed within the previous year.
2. The individual presenting the mask fit certification card has not changed physical
appearance in a way that would affect the seal of the mask to the face. For example, this
could be determined by a combination of: review of photograph on mask fit certification
card (if available), examination of facial hair on areas which could affect mask seal, and
discussion with wearer of any physical changes which could affect mask seal.
3. The facility has the masks available that the individual is certified to wear.
If there are members of the public who live or work near a uranium facility, a plan for orientation
of members of the public should be developed to inform them of facility activities. Such a plan should
include information on the concerns that require protection of people from potential injuries by uranium,
the general protective measures used at the facility to confine it and keep it out of the public domain, and
solicitation of information on the concerns of members of the local public about uranium. To the extent
possible, efforts should be made to allay those concerns. The information in the public education plan
should also be provided to local news media.
3.3 RELATED PROGRAMS
3.3.1 Onsite Packaging and Transportation
The hazardous materials organization conducts onsite radioactive shipments with the assistance
of radiological control. This program requires the hazardous materials organization representatives to
review onsite radioactive shipping records, document the errors or omissions observed, and evaluate
trends and revise training as needed. Serious deficiencies are to be documented and the reports should be
submitted in accordance with DOE O 460.1A, Packaging and Transportation Safety (DOE 1996e).
The packaging organization is responsible for coordinating onsite package design and prepara-
tion of safety analysis documentation. The following sections describe typical process, review, and
approval requirements for onsite safety analysis documentation.
Section 53
3.3.1.1 Initiation
New safety analysis documentation or reviews/changes to existing documentation can be
requested by a user organization based on programmatic or operational requirements. The request is
submitted in writing to the packaging organization and includes proper justification and support
documentation. The packaging organization makes routine revisions as necessary to reflect policy and
regulation changes.
3.3.1.2 Preparation
The packaging organization coordinates the analysis, prepares safety analysis documentation,
and guides the documentation through the review and approval process, including the resolution of
review comments and the obtaining of required approval.
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3.3.1.3 Control
Safety analysis documentation is prepared and maintained according to facility policy. The
document control system provides an accessible, auditable, and retrievable method for maintaining and
changing safety analytic documentation.
3.3.1.4 Review and Approval Cycle
Safety analysis documentation is reviewed, approved, and changed according to facility policy.
Additional reviews and approvals include the following people and organizations:
a. user,
b. cognizant engineer,
c. packaging organization,
d. quality assurance,
e. responsible environmental assurance organization, onsite only,
f. packaging, shipping, and waste safety assurance organization,
g. criticality engineering analysis, if criticality analysis is required,
h. packaging and shipping approval authority, and
i. DOE field office, if the package is to be used for HRCQ inter-area shipments.
3.3.1.5 Approval for Editorial Changes
Inconsequential editorial changes to a safety analysis document may be approved at the
operating level.
3.3.1.6 Utilization
Once a safety analysis document is approved, copies are sent to the affected organizations,
including operations and applicable facility engineering, to incorporate the administrative controls from
the safety analysis document into the affected operating documents. User organizations must obtain the
packaging organization review of all operating procedures that incorporate instructions or administrative
controls found in COCS, SARPS, SEPS, DAPS, DOT exemptions, and Federal and state packaging
requirements to ensure that they are properly incorporated.
Onsite packages currently approved for onsite use should be cataloged and described in a
hazardous materials packaging directory maintained by the packaging organization. New packages are
added to the directory as they are developed and approved.
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3.3.2 Conduct of Operations
The organization and administration of operations should ensure a high level of performance in
DOE facility operations is achieved through effective implementation and control activities.
Administration of operations activities should recognize that protection of the environment, maintaining
a high-quality safety program and productivity are compatible goals. DOE policies and standards
describe the standards of excellence under which the facility is expected to operate. Clear lines of
responsibility for normal and emergency conditions must be established. Effective implementation and
control of operating activities are achieved primarily by having readily accessible written standards for
operations, periodical monitoring and assessment of performance, and personnel accountability for
performance. For a more detailed discussion, see DOE Order 5480.19, Conduct of Operations
Requirements for DOE Facilities (DOE 1990b).
Section 54
A high level of performance in DOE operations is accomplished by management establishing
high operating standards and then by communicating the operating standards to workers by providing
sufficient resources to the operations department, ensuring personnel are well trained by closely
monitoring performance in operations, and holding workers and their supervisors accountable for their
performance in conducting activities.
Senior management establishes operating standards, considering input from workers when
appropriate. Working-level personnel will more strongly support the standards when they have had
appropriate input into their development. Standards should define operating objectives, establish
expected performance levels, and clearly define responsibilities in plant operations. Standards for
operating activities should be integrated into operations department procedures and programs. Operating
standards should also be communicated to workers by training them in operating practices and by having
supervisors monitor and guide work involving facility operations. Sufficient staff, facilities, equipment,
and funding should be allocated to permit the operations department to effectively perform its functions.
Performance in operations should be closely monitored by facility management, preferably using
operating reports and goals, so the performance of the operations department can be effectively
measured. Operations personnel should be held accountable for their performance through supervisor
counseling, performance appraisals, and, when necessary, disciplinary measures. Remedial training
should be provided when appropriate.
The radiological control organization, as a support element, must ensure that all aspects of
radiation safety are considered in the establishment of operations standards and policy. A well-instituted
cooperative relationship between operations and radiological control is paramount to the health and
safety of workers and the public and to protection of the environment.
A uranium facility should have a written policy on radiation protection, including an ALARA
policy. All radiation protection procedures and controls should have recognizable or formal technical
bases for limits, methods, and personnel protection standards. Procedures should be adequately
documented, updated periodically, and maintained in a centralized historical file. A control system
should be established to assure all copies are accounted for and all new procedures are included in the
historical files. A designated period of time for holding the historical files should be established. ANSI
N13.6-1989 (ANSI, 1966) provides guidance on historical files. In addition, radiological control
procedures should have a documented approval system and established intervals for review and/or
revision. A tracking system should be developed to ensure the required reviews and revisions occur.
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3.3.2.1 Radiological Work Procedures
Section 55
Radiological work procedures, including RWPs, survey procedures, ALARA reviews, sample
counting, and other task procedures, fall within the requirements for conduct of operations. All sections
of DOE Order 5480.19 apply. The guidance and requirements of Section XVI, "Operations Procedures,"
is especially pertinent to radiological work procedures. Procedures are a key factor affecting radiation
protection performance. Appropriate attention should be given to writing, reviewing, approving, and
monitoring implementation of radiation protection procedures. There should be documented
qualification and training requirements for those who prepare and approve procedures. A formal
approval process should be established. Procedure changes and revisions should be subject to the same
review and approval process as the initial procedure.
Personnel should be trained in the use of the procedures they will be expected to perform. For
RWPs, workers are required to read the RWP and verify by signature they have read it, understand its
contents, and will comply with its requirements in the conduct of the work. Procedures should be
available for personnel use. The RWPs should be posted at the entrance to the work location. There
should be a system in place to assure posted copies of all work procedures, including RWPs, are current.
3.3.2.2 Posting and Labeling
The requirements for area posting and radioactive material labeling are established in 10 CFR
835, Subpart G. Guidance on implementing the regulatory requirements can be found in DOE G 441.1-
10 and the RCS. Conformance to conduct of operations requirements should assure a reasonable degree
of uniformity in the posting and the signs used, as well as verifying that operator aids and other posted
information do not interfere with necessary radiological posting. Radiological postings should be
reviewed in the same manner as the posting of operating aids, in conformance with DOE Order 5480.19.
3.3.2.3 Instrument Calibration
The status of installed and portable radiological instruments should be well known and appropri-
ate to the use.
"Ownership" of installed monitoring instruments should be well known and the responsibility
and authority for calibration, repair, and notification clearly established. Because such information is
often used by more than one group, formal notification procedures should be established to cover those
times when the instrument is out of service or beyond the required calibration schedule. Configuration
control and quality assurance requirements for installed systems should be established commensurate
with their safety significance.
For portable instruments, conduct of operations requirements are normally built into the routine
calibration and survey program. Functional checks are routinely made to verify calibration, instruments
are checked to assure they are within the calibration period, and survey procedures require identification
of the instruments used so if a problem is later found, measurements can be repeated.
3.3.2.4 Audits
Conduct of operations does not, in itself, address requirements for auditing. The guidance does
state that inspections, audits, reviews, investigations, and self-assessments are part of the checks and
balances needed in an operating program. Auditing is one of the many tools line management has at its
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Section 56
disposal to identify problems. Each one of the 18 topics addressed in DOE Order 5480.19 should be
subject to both internal self-assessment and external auditing to assure effective implementation of
requirements. Any deficiencies identified should be documented and corrective actions aggressively
pursued and tracked to completion. The self-assessment and audit process should include conducting
trend analyses and root cause evaluations of deficiencies and communication of results throughout the
organization.
3.3.2.5 Decommissioning of Weapons and Weapon Facilities
Decommissioning of nuclear weapons and nuclear facilities is subject to the same conduct of
operations requirements as operating facilities. In general, some components, once they are separated,
can be downgraded in safety significance. Also, facilities undergoing decommissioning will have fewer
safety systems.
During decommissioning, status control and shift turnover are extremely important
considerations. Posting of radiological areas and labeling of radioactive materials are also an increasing
challenge because of the rapidly changing radiological status. In extreme cases, it may be desirable to
have workers review or sign the RWP each day to ensure they are aware of the status.
3.3.3 Integrated Safety Management
The radiological control program should be developed and implemented in a manner that is consistent
with the DOE approved Radiation Protection Program required by 10 CFR 835.101 and the requirements
of DOE Policy P 450.4, Safety Management System Policy (DOE 1996c), and its associated guidance
documents. The RPP should describe a system of radiological controls that can be implemented on a
site-wide basis and tailored to meet facility-and hazard-specific needs. The program should provide for
increasing worker involvement in identification and implementation of appropriate controls. Like the
ALARA process, an effective integrated safety management system emphasizes the development and
implementation of controls that are commensurate with the hazards associated with any specified
activity. Under ISM, both DOE and DOE-contractor line managers are charged with responsibility for
integrating safety measures into all facets of work planning and execution. Line managers at uranium
facilities should use the RCS and this TS as a guide to integrating radiological control measures into
work planning and execution.
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4.0 CONTAMINATION CONTROL
Contamination control is an important part of the overall radiological control program. There are
three main aspects to this: 1) control of the release of contamination into the work-place environment; 2)
control of personnel exposure to the contamination that does get into the work place; and 3) protection of
personnel from intake of contaminants. Effective control of personnel exposure to uranium and its decay
products is accomplished mainly by controlling the potential for inhalation and ingestion of radioactive
materials. Monitoring provides an indication of the effectiveness of physical design features and
administrative controls in controlling exposure to radioactive material.
Section 57
This chapter addresses the basic features of an effective contamination control program and the
technical considerations of implementing the program. A release of radioactive material from
containment typically results in surface contamination and airborne dispersion. Airborne contaminants
are continuously cleared from the work place by ventilation. Strategic air sampling detects the release of
an airborne contaminant and provides the means for control, minimization of personnel exposure, and
evaluation of inhalation exposure. Considerations for design of an air monitoring program are followed
in this chapter by a section on surface contamination control. Finally, protection of personnel from
contaminant intake is accomplished with protective clothing and respiratory protection.
4.1 AIR MONITORING
The most common route of uranium intake for workers is by inhalation. Airborne particles deposit
throughout the respiratory tract. Some of the deposited particles are swallowed, contributing to
ingestion, requiring that both inhalation and ingestion be considered with an exposure to airborne
material. The particle size distribution that determines deposition in the respiratory tract is affected by
the mechanism of dispersion and the nature of the source material. Characterization of inhalation
exposure should make use of all available information about the chemical and physical form of airborne
material. This information, along with spatial and temporal distribution, provides the basis to minimize
personnel exposure for air contamination control.
4.1.1 Internal Versus External Dose Philosophy
Because of the difficulties and cost of an adequate internal dosimetry program for uranium
exposure, it is best to avoid internal exposures during routine operations and anticipated abnormal events
by use of facility design features and administrative controls, including personnel protective equipment.
This is an extremely challenging goal for those facilities in environmental remediation. The conditions
encountered in decommissioning and environmental restoration typically place a higher reliance on
administrative controls than on operating facilities.
The widespread application of methods to contain uranium in DOE facilities has resulted in a
history of relatively minor internal exposures. The majority of reportable exposures to date has been the
result of accidental releases. The methods used to control internal dose have been developed for a
variety of reasons:
a. The assessment of internal dose requiring bioassay is difficult, imprecise, time-consuming, and
offensive to personnel as compared to external dosimetry. For example, an accidental internal
uptake may require the subject to submit dozens of biological samples over the span of many
months, as well as requiring extensive analytical support for measurement of sample content,
considerable time of trained professionals to analyze data and calculate the internal dose, and
DOE-STD-1136-2000
Guide of Good Practices for Occupational Radiological Protection in Uranium Facilities
4-2
long lapses before dose estimates are available, thus handicapping the assessment of the
occupational exposure status and treatment of the worker.
b. Prevention of internal exposure is often more feasible and successful than prevention of external
exposure. Contained radioactive material may continue to produce external penetrating fields of
radiation, but no internal exposure potential. Portable protective devices (respiratory protection
equipment) can minimize internal exposure when containment is not practical.
c. Recommendations of the ICRP in formulating a dose equivalent limit system have resulted in
combining internal and external dose. Again, the difficulty