DOE-STD-1067-94, Guideline to Good Practices for Maintenance Facilities, Equipment, and Tools at DOE Nuclear Facilities
Functional areas: Good Practices, Maintenance, Nuclear Facilities, Tools
This guide is intended to assist facility maintenance organizations in the review of existing methods and in the development of new methods for evaluating maintenance facilities, equipment, and tools. Properly established maintenance facilities (1) support As Low As Reasonably Achievable (ALARA) goals, (2) enhance user accessibility, and
(3) encourage selection and use of the proper item for a safe, effective, first effort. It is expected that each DOE facility may use approaches or methods different from those defined in this guide.
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Section 1
TS
NOT MEASUREMENT
SENSITIVE
DOE-STD-1067-94
June 1994
DOE STANDARD
GUIDELINE TO GOOD PRACTICES FOR
MAINTENANCE FACILITIES, EQUIPMENT,
AND TOOLS AT DOE NUCLEAR FACILITIES
U.S. Department of Energy AREA MNTY
Washington, D.C. 20585
DISTRIBUTION STATEMENT A. Approved for public release; distribution is unlimited.
WELCOME
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This document has been reproduced directly from the best available copy.
Available to DOE and DOE contractors from the Office of Scientific and
Technical Information, P.O. Box 62, Oak Ridge, TN 37831; (615) 576-8401.
Available to the public from the U.S. Department of Commerce, Technology
Administration, National Technical Information Service, Springfield, VA 22161;
(703)487-4650.
Order No. DE94014952
DOE-STD-1067-94
FOREWORD
The Guideline to Good Practices for Maintenance Facilities, Equipment, and Tools at
DOE Nuclear provides contractor maintenance organizations with information
which may be used for the development and implementation of a rigorously controlled
evaluation process for maintenance facilities, equipment, and tools used in the
performance of maintenance tasks at DOE (Department of Energy) nuclear facilities.
This document is intended to be an example guideline for the implementation of DOE
Order 4330.4A, Maintenance Management Program, Chapter II, Element 4, Maintenance
Facilities, Equipment, and Tools. DOE contractors should not feel obligated to adopt all
parts of this guide. Rather, they should use the information contained herein as a guide
for establishing an evaluation process for maintenance facilities, equipment, and tools
applicable to their facility.
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CONTENTS
FOREWORD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii
1. INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.1 Purpose. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.2 Background. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.3 Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2. DEFINITIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.1 Acronyms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.2 ALARA (As Low As Reasonably Achievable: . . . . . . . . . . . . . . . . . . . . . . 3
2.3 Corrective Maintenance:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.4 Deficiency: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.5 Deficiency Identification Tag: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.6 Deficiency Identification Sticker: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.7 Housekeeping:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.8 Laydown Area: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.9 Lessons Learned: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.10 Maintenance:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.11 Maintenance Job Request (MJR): . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.12 Outage:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.13 Predictive Maintenance: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.14 Preventive Maintenance:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.15 Staging Areas: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Section 2
3. MAINTENANCE FACILITIES, EQUIPMENT, AND TOOLS. . . . . . . . . . . . . . . . 6
3.1 Discussion. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3.2 Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.3 Responsibilities. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.3.1 Owner/Operator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.3.2 Responsibilities of Individuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.3.3 Functional Organizations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.4 Guidelines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.4.1 Facilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.4.2 Equipment and Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.4.3 Office Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
APPENDIX
SAMPLE LESSON PLAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
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1. INTRODUCTION
1.1 Purpose
This guide is intended to assist facility maintenance organizations in the review of
existing methods and in the development of new methods for evaluating maintenance
facilities, equipment, and tools. Properly established maintenance facilities (1) support
As Low As Reasonably Achievable (ALARA) goals, (2) enhance user accessibility, and
(3) encourage selection and use of the proper item for a safe, effective, first effort. It is
expected that each DOE facility may use approaches or methods different from those
defined in this guide. The specific guidelines that follow reflect generally accepted
industry practices. Therefore, deviation from any particular guideline would not, in
itself, indicate a problem. If substantive differences exist between the intent of this
guideline and actual practice, management should evaluate current practice to determine
the need to include/exclude proposed features. A change in maintenance practice would
be appropriate if a performance weakness were determined to exist. The development,
documentation, and implementation of other features that further enhance these
guidelines for specific applications are encouraged.
Additional information pertinent to the implementation of this guideline may be
found in the following DOE Guidelines: DOE-STD-1069-93, "Guideline to Good
Practices for Maintenance Tools and Equipment Control at DOE Nuclear Facilities" and
DOE-STD-1072-93, "Guideline to Good Practices for Facility Condition Inspections at
DOE Nuclear Facilities."
Appendix (Sample Lesson Plan) is provided for use by facility trainers who provide
training regarding this element of DOE Order 4330.4A, "Maintenance Management
Program."
1.2 Background
The information in this guide was developed from commercial and DOE sources.
Each facility should select any details applicable, add any additional knowledge or
experience that is applicable, and then develop and implement facility-specific methods
for establishing maintenance facilities, equipment, and tools. Facilities which use existing
documented methods should review this guide to identify any details which may enhance
their existing process.
1
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1.3 Application
The content of this guide is generally applicable to all DOE nuclear facilities.
Portions of the methods outlined may not be applicable to all facilities, because
maintenance organizations, disciplines, titles, and responsibilities can vary among DOE
nuclear facilities. Facility maintenance personnel should (1) verify the adequacy of or (2)
improve existing methods by adapting this guide to their specific facility and individual
maintenance disciplines.
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2. DEFINITIONS
2.1 Acronyms
a. ALARA: As Low As Reasonably Achievable
b. DMC: Deficient Material Condition
c. DOE: Department of Energy
d. ES&H: Environmental Safety and Health
e. HVAC: Heating, Ventilation, and Air-Conditioning
f. MJR: Maintenance Job Request
g. OJT: On-the-Job Training
h. OSHA: Occupational Safety and Health Administration
i. PCB: Polychlorinated biphenyl
j. RCRA: Resource Conservation and Recovery Act of 1976
k. SARA: Superfund Amendment Reauthorization Act
l. SSC: Structures, Systems, and Components
m. UPS: Uninterruptible power supplies
2.2 ALARA (As Low As Reasonably Achievable: A radiation protection philosophy
requiring that personnel exposure to radiation and radioactive material not only be
kept within regulatory limits, but also be maintained as low as reasonably
achievable in light of current technology, with appropriate consideration for
economic and social factors, as well as benefits derived.
2.3 Corrective Maintenance: The repair of failed or malfunctioning equipment,
system, or facility to restore the intended function or design condition. This
maintenance does not result in a significant extension of the expected useful life.
2.4 Deficiency: An item that does not meet specified standards and requires
corrective action.
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2.5 Deficiency Identification Tag: A two-part form that includes a string for ease of
attachment and may be used to Identify a facility material deficiency. The tag
should be marked with a serialized number that is used for administrative control
and for deficiency location by maintenance personnel. The hard copy of the tag
should be placed on or near the deficiency in the facility. The duplicate or
carbon of the tag serves as a temporary record of the deficiency until the data is
transferred to a maintenance job request.
2.6 Deficiency Identification Sticker: A small, adhesive-backed form which may be
used primarily to identify deficiencies in those situations that preclude the use of a
Deficiency Identification Tag. The sticker should also be marked with a serialized
number. A duplicate should not be required since most stickers are used in control
rooms where the deficiency information may easily be directly placed on a
maintenance job request.
2.7 Housekeeping: The cleaning and preservation of the facility, its systems, and
components. Also used to refer to the condition of facility cleanliness, orderliness,
and preservation.
2.8 Laydown Area: Area on or close to a job site, designated and approved by the
facility owner, to be used by maintenance personnel for the materials and equipment
used on the maintenance job, for the duration of the job.
Section 4
2.9 Lessons Learned: Any experience. example, observation, or insight that imparts
wisdom and/or beneficial knowledge to an employee during conduct of the
technical, procedural, business, legal, or administrative tasks associated with the
design, development, fabrication, operation, and/or test of any product or service.
2.10 Maintenance: Day-to-day work that is required to maintain and preserve facility
and capital equipment in a condition suitable for its designated purpose and includes
preventive, predictive, and corrective (repair) maintenance.
2.11 Maintenance Job Request (MJR): Means of obtaining maintenance services,
available on both paper and electronic mediums and initiated by maintenance
customers. An MJR is normally issued to Maintenance Planners and Estimators and
is used to define, plan, and execute maintenance activities. It serves as
documentation of a deficient equipment condition and requires detailed
documentation of work performed, spare parts, procedures, or testing to verify that
maintenance was performed correctly. The MJR may also serve as documentation
for completion of minor maintenance activities such as lubrication, light-bulb
replacement, etc. (,"MJR" is the equivalent of a "Work Request")
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2.12 Outage: Condition existing whenever production has stopped or mission capability
is lost due to planned or unplanned occurrences.
2.13 Predictive Maintenance: Actions necessary to monitor, find trends, and analyze the
parameters, performance characteristics, properties, and signatures associated with
equipment, systems, or facilities that are indicative of decreasing performance or
impending failure.
2.14 Preventive Maintenance: All those systematically planned and scheduled actions
performed for the purpose of preventing equipment, system, or facility failure.
2.15 Staging Areas: Area designated and approved by the maintenance supervisor, for
staging parts, materials, and supplies until a maintenance job is ready to work.
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3. MAINTENANCE FACILITIES, EQUIPMENT, AND TOOLS
3.1 Discussion
Adequate maintenance facilities, equipment, and tools are needed to ensure that
maintenance activities may be accomplished safely and effectively. Industrial safety,
location, access, communication, environmental controls, radiological controls, power
sources, and the type of activity to be performed are examples of items to be considered
in providing adequate maintenance facilities. The objective is to create and maintain a
safe and professional work-place where quality work may be performed. Maintenance
facilities that should be evaluated include the following:
· Training facilities [special, mockups, classroom, off-site)
· Central, specialty, and field shops
· Satellite work areas
· Temporary facilities
· Decontamination facilities
· Calibration/certification facilities
· Change-house, restroom, lunchroom areas
· Meeting rooms
· Job staging areas
· Work laydown areas
· Storage (indoor and outdoor) areas
· Office areas and equipment
· Computer support
· Vehicle parking and maintenance
· Heavy-equipment parking
· Hazardous-material storage areas
· Waste-disposal areas
Section 5
Increased staff size, special equipment and tool needs as a result of facility
modifications, planned outage workload, and the increased sophistication of maintenance
activities may overload existing maintenance facilities. Each maintenance facility, tool,
and equipment use should be reviewed periodically, and appropriate adjustments should
be made to support safe and effective maintenance. Managers should recognize that the
pace of work and a "can do" spirit by the maintenance organization may disguise
inadequate facilities. Managers are responsible for optimizing use of existing maintenance
facilities, equipment, and tools and also for recognizing areas where performance may be
enhanced by additional or improved facilities.
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Maintenance should develop and implement comprehensive seasonal transition,
freeze protection, and energy conservation plans developed to address the specific needs
and action schedules to sustain critical areas, buildings, and individual items, as
appropriate. Snow and ice control plans should be implemented as the need arises.
(see DOE-STD-1064-93, "Guideline to Good Practice for Additional Maintenance
Management Requirements at DOE Nuclear Facilities."
Planning for new or expanded facilities should be a long-range project and not done
to address an immediate need.
The process of providing and developing tools and test equipment for the facility
should include considerations of cost control, as well as proper storage and issuance
controls. Craftspersons should be able to readily obtain tools and equipment needed to
perform maintenance and then to return them as soon as practical after completion of
the work. Tools and testing equipment should be kept in a high state of readiness, some
by inclusion in the preventive maintenance program. Proper preventive maintenance
also may result in improved personnel safety and extended life of tools and equipment.
Although the development of new or special tools should be reviewed and approved on
the basis of safety, cost-effectiveness, and future use, the control of the development of
new or special tools should not be so strict that employee innovation is discouraged.
3.2 Scope
This guideline applies to all maintenance facilities, equipment, and tools under the
control of maintenance organizations in all areas of the facility.
3.3 Responsibilities
3.3.1 Owner/Operator is responsible for regular evaluation of facilities, equipment, and
tool status, to determine and implement enhancement/improvement opportunities
in a timely manner.
3.3.2 Responsibilities of Individuals
Personnel safety is the responsibility of each individual. Personnel should
immediately report any injury, safety hazard, concern, or violation to their
immediate supervisor.
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3.3.3 Functional Organizations who perform maintenance activities should review
facilities, equipment, and tools on a continuous basis and develop methods for the
following:
· identifying needs
· prioritizing needs
· approving needs
· providing follow-up resolution
· identifying accountable managers
· budgeting for approved needs
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3.4 Guidelines
3.4.1 Facilities
a) Shops, Satellite Work Areas, and Office Areas
The layout of shops, satellite work areas, and office areas should be designed
with a high priority on individual and industrial safety and efficiency.
Modifications throughout the life of the facility should ensure personnel safety
and efficiency remain foremost considerations.
Section 6
Environmental conditions often have a significant impact on personnel
performance. Location and type of work performed should be considered in
determining the types and level of environmental controls and services to be
included in each maintenance area. Supervisors need to be responsive to
maintaining work-place environmental controls conducive to increased
maintenance quality and work efficiency. Examples of some environmental
controls and services include the following:
· equipment/furniture space considerations
· adequate lighting
· facility service and instrument air
· electric power supplies
· demineralized water
· radiological controls
· temperature, humidity, and dust control
· fume removal
· hazardous chemical and solvent storage and disposal
· noise control
Each area should have storage facilities which are convenient and which
encourage personnel to maintain good housekeeping. Shelves, cabinets,
lockers, toolboxes, job staging and laydown areas are examples of storage
facilities that may be provided for items such as tools, parts, reference
materials, and personal items. Facilities also should be provided for ALARA
when working on contaminated components and equipment.
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Parameters that impact the safety and workmanship, and efficiency of
individuals using a facility should be considered when evaluating the adequacy
of facility status. These parameters are as follows:
· access/occupancy (peak numbers and male/female/disabled)
· security constraints
· housekeeping/site appearance
· ALARA impact
· OSHA regulations
· heating, ventilation, and air conditioning (HVAC)
· evacuation routes
· fire protection
· location with respect to primary customer/tasks
· storage needs
· energy source (overload of available services)
· temporary vs. permanent operation
· flexibility to satisfy changes in purpose and scope
· waste avoidance, minimization, recycling, and storage
b) Laydown and Staging Areas
A plan for identifying and using maintenance laydown and staging areas
should be developed and kept current. This plan should define major
maintenance activity support requirements, area use, and responsibility for
area upkeep and control. It should include such items as the following:
· authorization for access, with provisions for security and fire protection
· labeling of facilities to designate responsibility and entry authorization
· major maintenance activities should have assigned laydown and staging
areas for equipment, special tools, rigs, and parts. Personnel
movement into and out of areas should be planned and understood by
all concerned, when warranted
· contingency plans for changes (such as unanticipated radioactive
airborne contamination) which may render a facility unusable for its
intended purpose
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DOE-STD-1067-94
Laydown-and-staging area responsibilities should be designated, to limit access
to accountable individuals as a means to ensure the following:
· ALARA control
· regulatory program compliance
· environmental compliance (i.e., herbicide/insecticide/pesticide, RCRA,
etc.)
· carcinogen control
· use control (controlled staging of materials) security constraints
· item integrity maintenance
c) Temporary Facilities
Temporary facilities should be planned, constructed, identified, and
coordinated with affected organizations to satisfy short-term special
applications such as the following:
Section 7
· uncleared entry into special areas for contracted services
· contamination control (.ALARA) during major maintenance activities
· satellite shop to support construction/modification/alteration activities
· containment of contaminated products/waste
· office space for visitors, construction support, and high-activity periods
Planning and coordinating temporary facilities with other facility groups, such
as radiological protection and operations, result in more efficient use of space.
Necessary services, such as lighting, electric power, compressed air, water, and
environmental controls should be provided at temporary support facilities.
ALARA should be considered when designing and locating temporary
facilities. Glove boxes or temporary containments should be considered for
work on contaminated equipment to prevent airborne contamination or the
spread of contamination. Major temporary facilities should be controlled
through the facility's design-change programs to ensure that additional facilities
and services, such as electric power, compressed air, and water
requirements, do not overload the installed facility systems.
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d) Decontamination Facilities
An adequate decontamination facility is needed to enable the facility to reuse
a wide variety of contaminated tools and equipment and to minimize
replacement expenditures. A versatile decontamination facility and program
should be used to reduce levels of removable and fixed radioactive
contamination on the surface of controlled tools and equipment.
Decontamination of tools and equipment also should be used to minimize the
contribution of contaminated tools and equipment to solid radioactive waste
volumes. Examples of decontamination facilities and methods include a wash-
down area, solvent rinse, ultrasonic bath, acid bath, electro-polishing, hydro-
blasting, and sandblasting. Use of these facilities and methods may also
reduce exposure by reducing repair time and provide better tool management.
3.4.2 Equipment and Tools
a) Storage Facilities
Storage facilities should be located near normal work areas to provide ready
access/use on a day-to-day basis and to improve maintenance efficiency. These
facilities should provide for the following:
· isolation for specific exposure constraints, radiation, and hazardous waste
· segregation for flammable, nonflammable, hazardous, incompatible, and/or
special operation
· environmental controls for temperature, humidity, dust, and radioactive
contamination
· secondary containment
· necessary controls to meet manufacturers' special handling or storage
requirements
· prevention of abuse caused by unauthorized or excessive handling
· regular inventory verification/replenishment
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b) Evaluations of Equipment and Tool Status
DOE-STD-1069-93, "Guideline to Good Practices for Maintenance Tools and
Equipment Control at DOE Nuclear Facilities" provides additional information
concerning equipment and tools.
Parameters which should be considered when evaluating equipment and tool
status include the following:
· safety
· ALARA compliance
· condition
· environmental constraints
· calibration/certification traceability
· accountability (inventory, responsibility, status)
· stationary vs. portable
· craft specialized vs. general application
· age
· new technology vs. new application of existing item
· storage
· quantity required for work-force access
· repair/replacement costs
Section 8
Where vendors have indicated special handling and storage requirements,
those requirements should be satisfied to ensure that integrity is maintained.
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DOE-STD-1067-94
3.4.3 Office Equipment
Worker performance is directly affected by the adequacy, quality, and ergonomics
of office equipment provided for the job task. In order to provide maximum
equipment performance for each worker and job task, a regular assessment of the
office equipment should be performed. Status of communications equipment,
reproduction equipment, and other office equipment/supplies should be regularly
assessed on the basis of observation, regular usage rates, and individual feedback.
When computerized data bases are used, convenient access to computer terminals
should be provided. During high-activity periods, additional office equipment
should be provided as needed.
Computerized office equipment requirements for each individual should be
established in order to maintain an inventory of the proprietary software used on
each system under his/her control.
A mechanism should be established to help achieve compliance with DOE
directives relevant to the security and protection of classified information and/or
proprietary information (e.g., Official Use Only, Unclassified Controlled Nuclear
Information).
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APPENDIX
SAMPLE LESSON PLAN
A-1
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APPENDIX
SAMPLE LESSON PLAN
LESSON PLAN
1. The instructor should be familiar with the following background information:
a. The site should have adequate facilities to support and maintain a safe,
professional, and high-quality work-place. These facilities should be designed
with the following requirements in mind:
· industrial safety,
· location of shops and offices central to areas where work is performed,
· shop and storage access for material handling,
· adequate laydown areas,
· site-wide communication capability,
· environmental safety and radiological controls,
· sufficient tools and equipment to support site maintenance, and
· meeting rooms and training facilities.
b. The site should have a system for the adequate storage, issuance, and
maintenance of tools and equipment. This system or program should address
· the availability of tools and equipment for the craftsperson,
· a preventive maintenance program for tools and equipment,
· a system for returning tools and equipment to storage at the
completion of the maintenance activity, and
· a program for the development of new and specialized tools.
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2. To teach this lesson, the instructor needs the following required training items:
a. Location for the training,
b. A time period of approximately 30 minutes for the training,
c. Notification of employees selected for training,
d. The facility's tool and equipment issue policy and procedure, and
e. A copy of the facility's tool and equipment control program.
3. This lesson has the following trainee-enabling objectives:
a. To explain the basic facility, equipment, and tool requirements to support a
site maintenance program.
b. To outline the program for tool and equipment control, storage, and maintenance.
4. Review the following with the trainee:
a) The concept that the quality of maintenance facilities directly affects
maintenance personnel in their ability to maintain the site in an optimum state
of performance. Examples of these facilities and their capabilities include the
following:
Section 9
(1) Shop work areas should have updated environmental controls and
services that include
· noise, temperature, humidity, dust, and fume controls,
· radiological controls
· adequate lighting,
· service air,
· electric power requirements, and
· hazardous chemical and solvent storage and disposal.
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(2) Specific areas should be predesignated for equipment laydown or
replacement parts staging. These areas should be set up during the
work-activity planning phase and maintained clear of other unrelated
items during the actual-work phase. Special tools and mobile
equipment should have preassigned storage or parking places.
(3) Each shop and remote work area should have storage that is
convenient and designed to help keep the area neat and clean.
Shelves, cabinets, lockers, and toolboxes are examples of storage
capabilities for items such as tools, parts, supplies, reference material,
and personal effects.
(4) Tool and equipment storage should be centrally located to shops and
normal work areas. These facilities should provide for ready access to
day-to-day tool needs and appropriate storage for infrequently used
tools and equipment.
(5) Tools issued to personnel for the routine performance of maintenance,
should be periodically inspected by supervision. Deficiencies such as
unauthorized modifications, broken tools, and indications of normal
"wear-out" should be corrected immediately.
5. Discuss with the trainees the site's evaluation process for maintenance facilities,
equipment, and tools.
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CONCLUDING MATERIAL
Review Activity: Preparing Activity:
DOE Field Offices DOE-EH-63
FM AL
DP CH Project Number:
EH ID
EM NV MNTY-0002
ER OR
NE RL
NS SR
RW OAK
RF
Area Offices
Amarillo
Brookhaven
Fernald
Kansas City
Kirtlant
Princeton
Facilities
ANL
KC AlliedSignal
NBL
LBL
LANL
LLNL
ORAU
PANTEX M&H
PNL
PPPL
RF-EG&G
SNL
NV REECo.
NV EG&G
OR OSTI
WHC
ID-EG&G
RF
SLAC
WSRC
FOREWORD
CONTENTS
1. INTRODUCTION
1.1 Purpose
1.2 Background
1.3 Application
2. DEFINITIONS
2.1 Acronyms
2.2 ALARA (As Low As Reasonably Achievable:
2.3 Corrective Maintenance:
2.4 Deficiency:
2.5 Deficiency Identification Tag:
2.6 Deficiency Identification Sticker:
2.7 Housekeeping:
2.8 Laydown Area:
2.9 Lessons Learned:
2.10 Maintenance:
2.11 Maintenance Job Request (MJR):
2.12 Outage:
2.13 Predictive Maintenance:
2.14 Preventive Maintenance:
2.15 Staging Areas:
3. MAINTENANCE FACILITIES, EQUIPMENT, AND TOOLS
3.1 Discussion
3.2 Scope
3.3 Responsibilities
3.3.1 Owner/Operator
3.3.2 Responsibilities of Individuals
3.3.3 Functional Organizations
3.4 Guidelines
3.4.1 Facilities
3.4.2 Equipment and Tools
3.4.3 Office Equipment
APPENDIX
CONCLUDING MATERIAL